Thermal Camera Analyzer (Advanced)

Thermal Camera Analyzer (Advanced)

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Thermal Camera Analyzer (Advanced)
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Thermal Camera Analyzer (Advanced)

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Thermal Camera Analyzer (Advanced) – QualiTCA™ 38

The QualiTCA™ 38 Thermal Camera Analyzer (Advanced) is a high-resolution thermal imaging system designed for IC inspection, fiber analysis, micro-component testing, and fine material analysis. Its 384×288 thermal sensor works with a quick-change macro lens to resolve targets as small as 25 microns, providing detailed thermal views of individual IC pins, bond wires, and other miniature components. With a temperature measurement range of -20°C to 550°C (-4°F to 1022°F), the system supports both ambient thermal studies and high-temperature component failure analysis. A stable, multi-angle adjustable frame helps maintain consistent camera positioning for repeatable measurements.

The QualiTCA™ 38 can connect simultaneously to an ambient temperature sensor and load power meter, allowing voltage, current, and temperature data to be analyzed along the same timeline. Measurement accuracy is rated at ±2°C or 2% from -20°C to 120°C, with accuracy of ±3% above 120°C. Independent emissivity settings from 0.1 to 1.0 allow accurate thermal measurements across different materials within the same image. A built-in DDE image enhancement algorithm improves thermal image clarity, making small details easier to identify during electronic and material inspections.

The included Professional Edition software supports full radiometric video recording in the proprietary DYV format, along with standard JPG and MP4 exports. Temperature data can be retrieved from individual frames after recording, allowing detailed analysis even after the test has ended. The software provides temperature curves, isotherms, point measurements, line measurements, and polygon measurements for evaluating thermal patterns across a sample. With an operating temperature range of -10°C to 55°C, the QualiTCA™ 38 is suited to laboratory benches, electronics workstations, research environments, and professional thermal analysis applications.

Thermal Camera Analyzer (Advanced) – QualiTCA™ 38 Applications

The QualiTCA™ 38 Thermal Camera Analyzer (Advanced) delivers high-resolution thermal analysis for electronics testing, material research, component development, and failure analysis where fine thermal details require greater imaging capability.

  • IC and Circuit Board Failure Analysis: Identifies overheating components and evaluates how heat from a high-temperature chip spreads to nearby components across the circuit board.

  • Fine Material and Bond Wire Inspection: Uses the macro lens to resolve gold bond wires and other small targets down to 25 microns, supporting detailed inspection of miniature electronic structures.

  • Thermally Conductive Material Testing: Monitors heat transfer through thermal interface materials, conductive materials, and heat sink components over time to evaluate thermal performance.

  • Heating Element Characterization: Measures heating rate, temperature, and thermal performance of heating wires, heating films, and similar elements under different voltage and current conditions.

  • E-Cigarette Atomizer Temperature Analysis: Records the heating rate and temperature changes of an atomizer during controlled testing and performance evaluation.

  • Product and Component Quality Control: Monitors maximum, minimum, and average temperatures during automated production processes to identify abnormal temperature conditions and potential overheating.

  • Pulse Heating Detection: Captures short-duration thermal events from circuit board components, helping identify intermittent heat pulses that may not appear in a conventional still thermal image.

Thermal Camera Analyzer (Advanced) – QualiTCA™ 38 Key Features

Thermal Camera Analyzer (Advanced)

Thermal Camera Analyzer (Advanced)

Thermal Camera Analyzer (Advanced)

Thermal Camera Analyzer (Advanced)

Thermal Camera Analyzer (Advanced)

Thermal Camera Analyzer (Advanced)

Thermal Camera Analyzer (Advanced)

The QualiTCA™ 38 Thermal Camera Analyzer (Advanced) combines high-resolution thermal imaging, micron-scale inspection, and multi-sensor data correlation for electronics research, component testing, material analysis, and thermal failure analysis.

  • 384×288 Thermal Resolution with 1.3 mrad IFOV: Captures fine thermal details with greater clarity, helping identify small temperature variations that lower-resolution thermal cameras may overlook.

  • Quick-Change Macro Lens for 25-Micron Inspection: Switches between wider thermal views and close-up inspection of targets as small as 25 microns, making it suitable for bond wire, IC, and miniature component analysis.

  • Power Meter and Temperature Sensor Integration: Correlates voltage, current, ambient temperature, and thermal data on a single timeline for detailed test analysis.

  • Tiered Measurement Accuracy to 550°C: Provides accuracy of ±2°C or 2% up to 120°C and ±3% above 120°C, supporting reliable measurements across the full temperature range.

  • Independent Area Emissivity from 0.1 to 1.0: Allows separate emissivity adjustments for different regions within the same thermal image, improving measurement accuracy across mixed materials.

  • Full Radiometric DYV Video Recording: Records temperature information for every frame, allowing users to review and analyze thermal data after testing rather than relying only on captured still images.

  • DDE Image Enhancement Algorithm: Improves displayed thermal image sharpness and enhances the visibility of fine structural details during close-range inspection.

  • Multi-Angle Adjustable Frame: Provides stable camera positioning at different viewing angles, helping maintain consistent setup conditions for repeatable thermal measurements.

  • Thermal Curves, Isotherms, and Excel Data Export: Converts thermal measurements into quantifiable data for analysis, documentation, reporting, and further evaluation.

  • Multiple Thermal Analysis Modes: Provides dedicated analysis options for IC and circuit board inspection, atomizer testing, multi-dimensional analysis, material thermal capacity evaluation, and defect detection.

Theory and Method

Materials and electronic components above absolute zero emit infrared radiation according to their temperature. The QualiTCA™ 38 Thermal Camera Analyzer detects this infrared energy using a 384×288 microbolometer array with a 1.3 mrad instantaneous field of view (IFOV). This angular resolution, combined with the quick-change macro lens, allows the thermal imaging system to resolve targets as small as 25 microns, making it suitable for detailed inspection of bond wires, IC pins, miniature components, and fine material structures.

A proprietary digital detail enhancement (DDE) algorithm improves the displayed thermal image, helping reveal fine structures that can be difficult to distinguish during close-range inspection. The macro lens provides detailed imaging at a short working distance, while independent area emissivity settings from 0.1 to 1.0 allow different regions within the same thermal image to be adjusted according to their material properties. This supports more accurate temperature analysis when multiple materials appear within a single frame.

The QualiTCA™ 38 provides measurement accuracy of ±2°C or 2% up to 120°C, with accuracy of ±3% above 120°C, across its measurement range. Integration with a load power meter allows voltage, current, and temperature data to be plotted on the same timeline. This makes it possible to compare changes in electrical load with corresponding temperature changes, helping identify when a component begins to heat during a test.

Full radiometric video recording in DYV format preserves temperature information for every recorded frame. This allows users to review thermal events after testing and correlate temperature changes with electrical measurements throughout the complete test sequence. By combining high-resolution thermal imaging, power data integration, emissivity adjustment, and radiometric recording, the QualiTCA™ 38 supports repeatable and quantified thermal analysis, electronics testing, component failure analysis, and material research.

Thermal Camera Analyzer (Advanced) - QualiTCA™ 38 Technical Specifications

Parameter Specification
IR Resolution 384 × 288
Wavelength 8 to 14 μm
NETD <50 mK @ 25°C, f/1.0
Field of View 29.2° (H) × 21.7° (V)
IFOV 1.3 mrad
Frame Rate 25 Hz
Focus Manual
Measurement Range -20°C to 550°C (-4°F to 1022°F)
Accuracy ±2°C or 2% from -20°C to 120°C; ±3°C or 3% from 120°C to 550°C, whichever is greater
Temperature Measurement Method Maximum, minimum, and average temperature
Optimal Measurement Distance 40mm to 2000mm
Macro Lens 50mm to 80mm, resolves targets to 25 microns
Temperature Correction Automatic
Separate Area Emissivity Adjustable within 0.1 to 1.0
Image File Full radiometric JPG
Video File MP4
Full Radiometric Video File dyv format (opened with CA software)
Working Temperature -10°C to 55°C
External Devices USB temperature sensor, USB power meter (other power meters customizable)
Software Features Curves, isotherms, real-time and offline video analysis, point/line/polygon temperature measurement, online multi-point temperature data, temperature alarm, three video recording modes, EXCEL data recording, dynamic and fixed range, separate area emissivity, power meter connection support, macro lens replacement, full radiometric temperature video recording
Analysis Modes IC and circuit board, e-cigarette atomizer, multi-dimensional, material thermal capacity, defect analysis

Delivery time varies upon stock availability. Our standard dispatch and shipping times are generally within 1 week, however for some high demand items the delivery may be extended to 2-3 weeks. If you require these items urgently please contact us to check accurate stock availability and to organize faster shipping methods.

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Important Delivery Information

Delivery time varies upon stock availability. Our standard dispatch and shipping times are generally within 1 week, however for some high demand items the delivery may be extended to 2-3 weeks.

Need it urgently? Contact us here to check stock and organize faster shipping.

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