Ozone Test Chamber – OzoneTest UV for testing Rubber Deterioration

Ozone Test Chamber – OzoneTest UV for testing Rubber Deterioration

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Ozone Test Chamber – OzoneTest UV for testing Rubber Deterioration
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Ozone Test Chamber – OzoneTest UV for testing Rubber Deterioration

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Ozone Test Chamber – OzoneTest UV for Testing Rubber Deterioration

The Ozone Test Chamber – OzoneTest UV for Testing Rubber Deterioration is a comprehensive ozone cabinet designed to comply with ASTM D1149 and ISO 1431 standards. It is used to evaluate the resistance of rubber samples and technical articles to cracking when subjected to static or dynamic tensile strain.

The Ozone Test Chamber allows users to customize test conditions according to internationally recognized standard methods, supporting controlled testing of rubber materials under ozone exposure.

Why Choose Ozone Test Chamber – OzoneTest UV for Testing Rubber Deterioration?

Overview

The Ozone Test Chamber – OzoneTest UV is a comprehensive ozone cabinet designed to adhere to ASTM D1149 and ISO 1431 standards. It is used to measure the resistance of rubber samples or technical articles to cracking when subjected to static or dynamic tensile strain. The instrument allows test conditions to be customized to align with internationally recognized standard methods.

Ozone Test Chamber – OzoneTest UV for testing Rubber Deterioration

Test Conditions

The Ozone Test Chamber – OzoneTest UV allows adjustment of the following test parameters:

  • Ozone Concentration: Adjustable from 10 to 500 parts per hundred million (pphm) using the UV absorption detector.

  • Test Temperature: Adjustable from ambient temperature +5°C to +70°C.

  • Air Flow in the Test Chamber: Adjustable from 1 to 3 air changes per minute.

Ozone Test Chamber – OzoneTest UV for Testing Rubber Deterioration Features

Key Features

  • Automated control of ozone concentration, temperature, and air flow.

  • Supports both static and dynamic testing.

  • Uses a UV-absorption ozone detector for ozone concentration measurement.

  • Features a stainless steel cylindrical test chamber designed to provide even ozone distribution.

  • Ozone generation and elimination take place within a closed circuit, eliminating the need for exhaust evacuation.

  • Complies with CE labeling standards.

Software

Ozone Test Chamber – OzoneTest UV for Testing Rubber Deterioration Software

The software enables users to:

  • Create personalized test procedures by defining parameters such as ozone concentration, temperature, air change count, test duration, and humidity level.

  • Automatically calibrate the instrument according to the defined parameters of the selected test procedure.

  • Monitor and visualize ozone concentration, humidity, and temperature curves throughout the test.

  • Preserve test curves and images by importing them into the SQL database.

Ozone Test Chamber – OzoneTest UV for testing Rubber Deterioration

Test Report

The test report can be printed or saved as a PDF file in any of the supported languages. Users can also customize the test report format according to their preferences.

Ozone Test Chamber – OzoneTest UV for testing Rubber Deterioration

Test Procedures

Test procedures define the specific test conditions, including:

  • Ozone concentration

  • Test temperature

  • Airflow rate

  • Test duration

  • Relative humidity concentration (optional)

Once a test procedure is selected, the instrument automatically adjusts according to the defined test conditions.

Users can duplicate and modify existing test procedures or create fully customized procedures using the Datagest program, which is installed together with the OzoneCheck program.

Ozone Test Chamber – OzoneTest UV for testing Rubber Deterioration

Ozone Test Chamber – OzoneTest UV for Testing Rubber Deterioration Construction Technology

UV Ozone Detector

The UV ozone detector used for ozone concentration measurement conforms to ISO 1431-3 and ASTM D4575 standards.

The device:

  • Continuously monitors the ozone concentration inside the test chamber.

  • Performs self-calibration every 30 seconds by comparing the measurement of ozonated air with pure air.

  • Controls ozone generation within the test chamber through PID control, ensuring that the required test conditions are reached within the timeframes specified by the standard while minimizing oscillations.

The device can be supplied with an official calibration certificate issued by an accredited laboratory.

Ozone Test Chamber – OzoneTest UV for testing Rubber Deterioration

Test Chamber

The Ozone Test Chamber is equipped with a cylindrical test chamber featuring symmetrical air extraction through a double-chamber system. This distinctive design provides even dispersion of ozonized air throughout the chamber, which is not achievable with a cubic chamber.

The test chamber is constructed from stainless steel and features front inspection windows with two lateral lights. These features allow users to inspect samples throughout the testing process without stopping the test or removing the samples from the chamber.

Ozone Test Chamber – OzoneTest UV for testing Rubber Deterioration

Support for Static Traction Test

  • Equipped with a sample holder for 2–4 samples subjected to static strain, with adjustable grip distances.

  • Includes a static test piece holder with a planetary effect, aligned with ISO 1431-1 standards. This mechanism moves the test pieces throughout the entire chamber volume, providing uniform exposure to the ozone atmosphere.

  • The device can accommodate up to 64 samples, each with a width of 10 mm, for simultaneous testing.

Ozone Test Chamber – OzoneTest UV for testing Rubber Deterioration

Support for Static Traction Testing of Rubber Hoses

Sample holders are designed to support static traction testing of rubber hoses in accordance with ISO 7326, Methods 1 and 2.

Ozone Test Chamber – OzoneTest UV for testing Rubber Deterioration

Support for Dynamic Testing

The system complies with ASTM D1149, ISO 1431, and SAE J1401 standards. It is designed to be inserted into the test chamber for evaluating the ozone resistance of cured rubber under dynamic conditions, with a testing range of 3 to 30 cycles per minute (0.05 to 0.5 Hz).

The system can simultaneously test up to 10 samples.

Ozone Test Chamber – OzoneTest UV for testing Rubber Deterioration

Management of Test Results

All test results and associated test curves generated during testing are stored in the SQL database and can be accessed through the Datagest program.

Datagest functions as the Laboratory Information Management System (LIMS) and is consistently installed alongside the instrument-control programs. It provides a central repository for test results generated by connected instruments and supports efficient management of shared resources used by the instruments, including Product Lists, Customer Lists, Tolerance Limits, Order Lists, and more.

Ozone Test Chamber – OzoneTest UV for testing Rubber Deterioration

Industry 4.0 Integration

Both the instrument and software are designed to support seamless integration with various working environments. The SQL-format database, together with the Company_Connect program, enables synchronization between your company's management software and the database.

This integration streamlines test identification and supports the use of barcode readers or similar devices, helping improve efficiency within the testing workflow.

Ozone Test Chamber – OzoneTest UV for testing Rubber Deterioration

Resuming Tests After Unintended Interruption

The instrument consistently retains its operational settings. In the event of a power outage, users can restart the program and seamlessly resume the paused test.

Standard Calibration Service for Ozone Cabinet

The standard calibration service for the ozone cabinet follows the specifications outlined in the ISO 1431 standard.

The service package includes:

  • Routine maintenance of the instrument.

  • Thorough cleaning of the ozone detector, including replacement of internal filters.

  • Calibration of the test chamber temperature at 40°C.

  • Calibration of ozone concentration within the test chamber at 50 pphm, 100 pphm, 150 pphm, and 200 pphm.

  • Calibration of the time required to reach the set ozone concentration (NEW).

  • Calibration of relative humidity within the chamber at 50% and 75% (only applicable to instruments with humidity control).

  • Final verification of the instrument's proper functionality.

  • Issuance and email delivery of the Calibration Certificate, demonstrating traceability to primary standards.

Safety Features

  • The instrument automatically secures its opening when the ozone concentration exceeds 10 pphm, helping prevent inadvertent exposure to ozonized air.

  • Ozonized airflow generation and distribution take place within a closed circuit, in accordance with safety regulations and eliminating the need for an aspiration system.

  • Safety sensors prevent the instrument from reaching extreme temperature and humidity levels resulting from incorrect settings.

  • Equipped with a Safety Push-button.

  • The instrument is supplied with CE Labelling to certify its adherence to safety standards.

Ozone Test Chamber – OzoneTest UV for testing Rubber Deterioration

Hardware Requirements

  • The programs are compatible with standard PCs running Windows 10 or Windows 11.

  • The instruments connect to the PC using the USB cable supplied with the instrument.

  • The programs are designed to be compatible with antivirus software and other programs already installed on the PC.

Ozone Test Chamber – OzoneTest UV for testing Rubber Deterioration

Development and Production

The Ozone Test Chamber – OzoneTest UV for Testing Rubber Deterioration undergoes complete development and manufacturing at our WorldofTest partner, Gibitre’s state-of-the-art facility in Italy and Europe, with global support.

All mechanical components are manufactured in the company workshop using state-of-the-art CNC machines. To support measurement reliability, components and sensors from reputable brands are carefully selected. Well-trained internal personnel oversee every stage of production, including assembly, initiation, calibration, packaging, shipping, and installation.

Reference Standards

STANDARDS THE OZONE TEST CHAMBER - OZONE TEST UV FOR TESTING RUBBER DETERIORATION COMPLIES WITH:

ASTM D1149; ASTM D1171; ASTM D4575; ASTM D1056; ISO 12046; ISO 6916-1; ISO 6916-2; ISO 3011; ISO 1431-1; ISO 1431-3; ISO 7326; ISO 7840; FIAT 50417; EN 681-1; JIS K_6259; DIN 53_509-1; SAE J1401;   

Ozone Test Chamber – OzoneTest UV for testing Rubber Deterioration Characteristics

TEST CHAMBER 

Cylindrical Stainless Steel test chamber with internal illumination and inspection window. Ø 550 mm; H 550 mm. Volume 155 Litres

CONTROL OF OZONE CONCENTRATION 

Automatic between 10 and 500 PPHM (50.5 to 505 mPa). UV Absorption Analyzer according to ISO 1431-3 and ASTM D4575 with ± 3% accuracy

TEMPERATURE CONTROL (STANDARD INSTRUMENT) 

From Room Temperature +5°C to 70°C. Accuracy: 0.1°C. 

AIRFLOW 

Adjustable from 1 to 3 changes/min (air change speed between 10 and 30 mm/sec)
Internal fan according to ISO 1431. 

OZONE CIRCUIT TYPE 

Closed circuit with continuous ozone production and shooting down through self regenerating active carbon filter. 

Sample holders

STATIC SAMPLE HOLDERS 

  • Static strain and planetary displacement according to ISO 1431-1 standard (32 to 64 samples)
  • Tests on rubber hoses according to ISO 7326 

SAMPLE HOLDER FOR DYNAMIC

TEST Frequency: 3 to 30 cicles/min (0.05 to 0.5 Hz). Holder for 10 samples 

Software

RESULTS STORAGE 

The test result sand the curves are stored in the SQL database which is installed in combination with the software 

TEST DATA PRODUCED 

Ozone concentration, temperature and Humidity level (only with Humidity control option) during test time 

DATA PRINTOUT 

Test identification data, test parameters, sample characteristics, curves of ozone concentration, temperature, relative humidity, notes about results, images uploaded during the test. 

SOFTWARE USAGE LANGUAGES 

Italian, English, French, Spanish, German, Portuguese, Russian, Chinese, Japanese, Turkish, Polish, Czech 

Safety Devices

SAFETY DEVICES 

Safety Pushbutton.
Safety Lock of the door of the instrument if ozone concentration is higher than 10 pphm.
Safety thermostat for overheating 

LABELLING 

CE Labelling 

Calibration

CALIBRATION REPORT 

Calibration report with traceability to primary standards in conformity with the Calibration requirements specified in ISO 1431-1 standard 

CALIBRATED PARAMETERS 

The certificate includes the calibration of:
- Temperature (40°C).
- Ozone Concentration (at 50 pphm, 100 pphm, 150 pphm, 200 pphm)
- Time for reaching ozone concentration set
- Relative Humidity (at 50% and 75%) 

Construction Characteristics

POWER SUPPLY 

220 VAC,50/60 Hz, 2.5 kW, single phase, (110 VAC, 60 Hz on request) 

SAMPLE HOLDERS ELEVATOR 

Lifting gear for up and down movement to help in the inspection of the different sample holders 

DIMENSIONS 

(W x D x H) 1060 x 1000 x 1080 mm (2390 mm with lifting system) 

WEIGHT 

370 Kg 

PERSONAL COMPUTER (OPTIONAL) 

Minimum Configuration: Intel Core i5 4 GB RAM.
Compatible Operating Systems: Windows 10;
Connection to the instrument via USB Cable (included) 

Delivery time varies upon stock availability. Our standard dispatch and shipping times are generally within 1 week, however for some high demand items the delivery may be extended to 2-3 weeks. If you require these items urgently please contact us to check accurate stock availability and to organize faster shipping methods.

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Important Delivery Information

Delivery time varies upon stock availability. Our standard dispatch and shipping times are generally within 1 week, however for some high demand items the delivery may be extended to 2-3 weeks.

Need it urgently? Contact us here to check stock and organize faster shipping.

Orders:
Purchaser acknowledges that when placing an order on the Qualitest:

A. the placing of the order signifies the purchaser's assent to place said order at the Qualitest and that the order will be accepted by the successful processing of the order by Qualitest USA LC.
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Shipping within the U.S.A.:

All orders will be shipped best way prepaid, via courier for smaller packages or via Freight forwarders for larger crates. A handling fee may be applicable to orders. Title to merchandise transfers to the purchaser upon delivery to the carrier. Loss or damage in transit is the responsibility of the purchaser. Qualitest USA will provide assistance with information needed for processing claims.

Shipping outside of the U.S.A.:

All orders will be shipped best way, via courier for smaller packages or via Freight forwarders for larger crates. A low handling fee may be applicable. Title to merchandise transfers to the purchaser upon delivery to the carrier. Loss or damage in transit is the responsibility of the purchaser. Qualitest USA will provide assistance with information needed for processing claims. Export fees, duties, taxes, and customs clearance are the responsibility of the purchaser.

Shipping insurance is not included, please contact our sales representatives if you need shipping insurance.

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Payment terms: All payments to Qualitest USA are to be made in U.S. Dollars (USD)

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their bank information
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Return Policy:

Qualitest USA may accept return of purchased merchandise within North America for refund or credit under the following conditions -

  • There may be an additional restocking fee charged to the transaction if items are already shipped to customer.
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  • All returned merchandise is subject to inspection by Qualitest. Qualitest reserves the right to refuse return of any merchandise that is used, damaged, or not part of the current published price list. In the case Qualitest does not accept the returned merchandise, reasonable attempts will be made to notify the Buyer and the merchandise will be returned to Buyer as they were received by Qualitest. Damaged merchandise that can be restored to original condition and thus accepted for return will be evaluated on an individual basis. The purchaser will be advised of additional expenses for the repair and restoration of the returned item. After approval, these expenses will be charged to the purchaser in addition to the restocking fee.


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The WorldofTest.com Qualitest contains trademarked product names. Product names are not to be reproduced or used in any fashion by any party other than Qualitest without the express written consent of Qualitest International Inc.. All pictures, descriptions, and other content of this web site are copyrighted by Qualitest USA and may not be used without the express written permission of Qualitest USA. Purchaser acknowledges that they have no right, title, or interest in the trademarks or copyrights in the products, and purchaser covenants that it will take no action to register or otherwise interfere with such rights. Please contact us with any requests for permission or questions about our trademarks. 

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Qualitest USA shall not be liable for any delay in or impairment of performance resulting in whole or in part from Acts of God, service interruptions, labor disruptions, insurrections, governmental decrees or controls, war risks, severe weather, supplies or raw materials, inability to procure or ship products, inability to obtain permits and/or licenses, or any other circumstances or causes beyond the control of Qualitest USA in the conduct of its business. 

Qualitest USA Privacy Policy 

I. What legal provisions govern our data processing practices? How and from where (internal/external sources) is personal data acquired? What are the rights of the user (web site visitor/registered customer)? 

1. General
As a general principle, no personal details need to be provided when visiting our Internet site. Data made available to us by you is treated in strict confidence and in accordance with the provisions of the Federal Data Protection Act. With a few exceptions (see point 2 below), our web server only registers non-personal (anonymous) data concerning the use of our site. Specifically, the log files of our web server, as a general rule, only contain the user's IP address, the last page visited by the user, the browser used, date, time and the file requested. This anonymous data, however, does not permit conclusions to be drawn about the individual users, and merely serves to prepare statistics on the use of our Internet site for the purpose of its improvement. At the same time, great importance is placed on ensuring that usage data is not linked with personal data. 

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3. Technical measures

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5. Contact

In the light of the rapid technical developments in connection with the Internet, we make every effort to constantly improve our Internet site and technical precautions, including those connected with data protection. We will keep you suitably informed about such measures. Any changes will be published here. Further information is available at any time by contacting Qualitest USA.

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