Advanced Host Controller Temperature Control System – QualiTCS™ Adv Series
Advanced Host Controller Temperature Control System (-100°C to 100°C)
Maintain accurate thermal conditions across demanding applications with the QualiTCS™ Adv Series, an advanced host controller temperature control system engineered for closed-loop heating and cooling circulation. Operating from -100°C to 100°C, it delivers fast heating and cooling response with stable temperature regulation for reactors, laboratory systems, test stands, and temperature-sensitive manufacturing processes.
The fully enclosed circulation design helps reduce thermal fluid consumption while improving heat transfer efficiency. It also minimizes moisture absorption and fluid evaporation, supporting cleaner operation and consistent thermal performance throughout extended production cycles.
Designed for precision process control, the QualiTCS™ Adv Series features programmable multi-step temperature profiles and integrated safety functions that automatically stop heating when the measured temperature exceeds the user-defined setpoint. This combination supports repeatable process conditions, consistent product quality, and reliable test results.
Built around a fully enclosed circulation loop, a high-capacity circulation pump, and an intelligent host controller, the system delivers accurate ramp and soak temperature control across a broad operating range.
Integrated data recording capabilities support process monitoring, documentation, and traceability for research, development, pilot plants, and industrial production. The optimized circulation system also helps extend thermal fluid service life while maintaining dependable temperature stability in continuous operation.
Advanced Host Controller Temperature Control System – QualiTCS™ Adv Series Applications
1. Reaction Still
Reaction still systems are widely used in the petroleum, chemical, rubber, pesticide, dye, pharmaceutical, food processing, and research industries. Typical processes include hydrolysis, neutralization, crystallization, distillation, evaporation, hydrogenation, polymerization, condensation, storage, and heated mixing.
The QualiTCS™ Adv Series delivers precise heating and cooling control to maintain stable process temperatures, supporting faster thermal transitions and continuous temperature monitoring throughout the entire reaction cycle. Accurate thermal regulation helps improve process consistency, product quality, and repeatable production results.
2. Microchannel Reactor
Microchannel reactors are designed for high-efficiency heat transfer and rapid chemical reactions, including liquid-phase, gas-liquid, highly exothermic, absorption, oxidation, nitration, sulfonation, alkylation, amination, peroxidation, photochemical, and other continuous-flow processes.
With an operating range of -100°C to 100°C, the QualiTCS™ Adv Series provides accurate temperature regulation using a single heat-transfer fluid across a broad range of operating conditions. Intelligent control and rapid thermal response help maintain consistent reaction environments while reducing the need for frequent thermal fluid replacement during process development and fine chemical production.
Additional Applications
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Reactor Temperature Control: Delivers stable heating and cooling circulation for glass-lined, jacketed, stainless steel, and pilot-scale reactors. Accurate temperature regulation helps control exothermic reactions, maintain process stability, and support programmable ramp-and-soak profiles for laboratory research and production scale-up.
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Microchannel and Continuous Flow Chemistry: Fast thermal response and precise temperature regulation support continuous-flow systems where reaction rates and residence times depend on consistent thermal conditions. Programmable temperature profiles assist with process optimization, reaction screening, and fine chemical manufacturing.
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Chemical and Pharmaceutical Processing: Suitable for synthesis, crystallization, dissolution, extraction, mixing, and other temperature-sensitive operations. Stable circulation helps reduce process variation while supporting consistent product quality and repeatable manufacturing conditions.
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Aerospace and Electronics Testing: Provides controlled thermal environments for functional evaluation, environmental simulation, reliability testing, and thermal cycling of electronic assemblies, components, sensors, and aerospace hardware.
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Biotechnology and Bioprocess Applications: Supports fermentation systems, laboratory reactors, and other temperature-sensitive biological processes where accurate thermal control and rapid cooling or heating transitions help maintain stable operating conditions and repeatable results.
Advanced Host Controller Temperature Control System – QualiTCS™ Adv Series Key Features
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Fully enclosed circulation system that helps reduce thermal fluid consumption while improving heat transfer efficiency for faster heating and cooling performance.
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Isolated expansion vessel design keeps the expansion tank separate from the main circulation loop, helping minimize moisture absorption and thermal fluid evaporation during operation.
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Programmable multi-step temperature profiles with ramp-and-soak control for accurate, repeatable thermal processing and automated workflows.
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Integrated over-temperature protection automatically stops heating when the measured temperature exceeds the user-defined setpoint, enhancing operational safety.
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High-capacity circulation pump supports demanding thermal loads and larger external circulation loops, depending on the selected model.
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Process-ready construction with optional SUS 304 stainless steel housing and explosion-proof configurations to meet a wide range of industrial installation requirements.
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Intelligent host controller provides precise closed-loop temperature regulation across the entire operating range for stable, repeatable process performance.
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Data recording and process monitoring functions support temperature tracking, documentation, and quality control in research, pilot-scale, and production environments.
Theory and Method
The QualiTCS™ Adv Series operates as a closed-loop temperature control system that circulates a heat-transfer fluid through an external process, such as a reactor jacket, heat exchanger, thermal testing fixture, or other temperature-controlled equipment. The conditioned fluid returns to the unit, where precise heating or refrigeration adjusts its temperature before the next circulation cycle.
A high-performance circulation pump, temperature sensor, and intelligent host controller continuously monitor process conditions and regulate heating and cooling output to maintain the user-defined setpoint with excellent stability, even when thermal loads change during operation.
The programmable control system supports multi-step temperature profiles with configurable ramp and soak segments, making it suitable for repeatable laboratory procedures, pilot-scale development, and industrial production processes. Integrated over-temperature protection automatically disables heating when the measured temperature exceeds the user-defined safety limit, helping protect equipment, thermal fluid, and temperature-sensitive materials while maintaining reliable process control.
Advanced Host Controller Temperature Control System – QualiTCS™ Adv Series Technical Specifications
| Spec |
QualiTCS™ Adv 25 |
QualiTCS™ Adv 35 |
QualiTCS™ Adv 55 |
QualiTCS™ Adv 75 |
QualiTCS™ Adv 100 |
QualiTCS™ Adv 150 |
QualiTCS™ Adv 250 |
QualiTCS™ Adv 380 |
QualiTCS™ Adv 600 |
QualiTCS™ Adv 950 |
| Heating power |
2.5 kW |
3.5 kW |
5.5 kW |
7.5 kW |
10.0 kW |
15 kW |
25 kW |
38 kW |
60 kW |
95 kW |
| Cooling capacity 200°C |
2.5 kW |
3.5 kW |
5.5 kW |
7.5 kW |
10.0 kW |
15 kW |
25 kW |
38 kW |
60 kW |
95 kW |
| Cooling capacity 100°C |
2.5 kW |
3.5 kW |
5.5 kW |
7.5 kW |
10.0 kW |
15 kW |
25 kW |
38 kW |
60 kW |
95 kW |
| Cooling capacity 20°C |
2.5 kW |
3.5 kW |
5.5 kW |
7.5 kW |
10.0 kW |
15 kW |
25 kW |
38 kW |
60 kW |
95 kW |
| Cooling capacity -60°C |
1.0 kW |
1.4 kW |
1.6 kW |
3.0 kW |
3.3 kW |
5.8 kW |
10 kW |
16 kW |
23 kW |
32 kW |
| Cooling capacity -75°C |
0.3 kW |
0.42 kW |
0.7 kW |
1.3 kW |
1.4 kW |
2.4 kW |
5 kW |
8 kW |
11 kW |
14 kW |
| Circulation pump flow |
Max 20 L/min |
Max 25 L/min |
Max 35 L/min |
Max 50 L/min |
Max 60 L/min |
Max 110 L/min |
Max 150 L/min |
Max 200 L/min |
Max 250 L/min |
Max 400 L/min |
| Circulation pump pressure |
2 bar |
2.5 bar |
| Compressor |
Embraco |
Emerson Copeland |
Embraco |
Italy Duolin/Bitzer/Fujihao |
| Expansion valve |
Danfoss |
| Thermal medium interface |
DN15 |
DN20 |
DN25 |
DN32 |
DN40 |
DN50 |
| 20 degrees cooling water demand |
1.2 m³/h |
1.5 m³/h |
1.8 m³/h |
2.6 m³/h |
3.2 m³/h |
7 m³/h |
10 m³/h |
14 m³/h |
20 m³/h |
30 m³/h |
| Cooling water pressure |
1.5~4 bar |
| Cooling water connection / interface |
DN15 |
DN20 |
DN25 |
DN32 |
DN40 |
DN50 |
| Dimensions (mm) Water-cooled |
400 × 600 × 1150 |
450 × 600 × 1150 |
500 × 650 × 1250 |
550 × 700 × 1600 |
650 × 670 × 1650 |
700 × 800 × 1650 |
1000 × 950 × 1650 |
1000 × 950 × 1750 |
2000 × 1250 × 1750 |
2000 × 1250 × 1750 |
| Dimensions (mm) Air Cooling |
400 × 650 × 1250 |
450 × 650 × 1300 |
550 × 650 × 1400 |
550 × 750 × 1650 |
650 × 700 × 1650 |
750 × 750 × 1800 |
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| Weight Water Cooling |
170 kg |
185 kg |
265 kg |
305 kg |
340 kg |
380 kg |
980 kg |
1150 kg |
1380 kg |
1750 kg |
| Weight Air Cooled |
200 kg |
225 kg |
300 kg |
340 kg |
380 kg |
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| Voltage |
AC 380V 50Hz |
| Total Power |
6.5 kW (max) |
10 kW (max) |
13 kW (max) |
17 kW (max) |
22 kW (max) |
33 kW (max) |
56 kW (max) |
90 kW (max) |
140 kW (max) |
180 kW (max) |
Optional: SUS 304 chassis, ExdIIBT4 explosion-proof, ExdIICT4 explosion-proof, positive pressure explosion-proof (positive pressure explosion-proof can only be water-cooled)
