{"product_id":"portable-ferrograph-analyzer","title":"Portable Ferrograph Analyzer","description":"\u003ch2\u003ePortable Ferrograph Analyzer – QualiFG™ Port\u003c\/h2\u003e\n\u003cp\u003eThe Portable Ferrograph Analyzer QualiFG™ Port is a compact, field-ready ferrograph system engineered for rapid assessment of ferromagnetic wear debris in lubricating oil. It integrates electromagnetic particle capture with advanced image-recognition capabilities, enabling on-device wear particle imaging, classification of wear patterns, and generation of maintenance-oriented reports within a unified workflow.\u003c\/p\u003e\n\u003cp\u003eDesigned for reliability and condition monitoring teams, this portable solution supports fast screening directly at the asset location, eliminating the delay associated with full laboratory ferrography procedures. The system supports automated sample injection, automated cleaning cycles, trend monitoring, early-stage fault alerts, and report generation, all within a rugged portable enclosure suitable for onsite operation.\u003c\/p\u003e\n\u003cp\u003eQualiFG™ Port is well-suited for field inspections, route-based oil analysis, and rapid condition evaluation tasks where immediate wear debris insights are critical. It helps maintenance teams identify developing issues earlier, supporting informed decisions before equipment degradation progresses into serious failure conditions.\u003c\/p\u003e\n\u003ch2\u003ePortable Ferrograph Analyzer – QualiFG™ Port Applications\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eField screening for rotating equipment:\u003c\/strong\u003e\u003cbr\u003eQualiFG™ Port is well-suited for rapid on-site evaluation of ferromagnetic wear debris in gearboxes, bearings, hydraulic units, and circulating oil systems. Its short analysis cycle allows maintenance teams to quickly determine whether equipment is operating normally or showing early signs of abnormal wear that require further inspection.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eTrend monitoring and early warning:\u003c\/strong\u003e\u003cbr\u003eThis Ferrograph analyzer supports condition-based maintenance through historical data review, wear trend tracking, and particle concentration analysis. It enables operators to observe gradual changes in machine health, making it valuable for maintenance strategies focused on long-term performance patterns rather than single-point results.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eWear-type classification for maintenance decisions:\u003c\/strong\u003e\u003cbr\u003eQualiFG™ Port categorizes ferromagnetic wear particles into key types, including abrasive wear particles, adhesive wear particles, sliding wear particles, and cutting wear particles. This classification enhances diagnostic clarity, helping maintenance teams interpret wear behavior more effectively and prioritize corrective actions.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eReporting and maintenance documentation:\u003c\/strong\u003e\u003cbr\u003eThe system is designed to support structured reporting needs across maintenance teams. It offers data review, export functions, wear condition evaluation, and maintenance guidance outputs, making it easier to maintain consistent inspection records across multiple sites and operational teams.\u003c\/p\u003e\n\u003ch2\u003eStandards\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eASTM D7690\u003c\/strong\u003e – Provides guidance for the microscopic characterization of wear and contaminant particles deposited on ferrograms. It is commonly referenced in ferrogram microscopy workflows for consistent particle evaluation and analysis practices.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eASTM D7684\u003c\/strong\u003e – Establishes terminology and classification guidance for microscopic particle identification programs. It supports standardized description of wear particles, helping ensure consistent reporting and interpretation across oil analysis and condition monitoring systems.\u003c\/p\u003e\n\u003ch2\u003ePortable Ferrograph Analyzer – QualiFG™ Port Key Features\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003ePortable field-ready design:\u003c\/strong\u003e\u003cbr\u003eQualiFG™ Port features a compact, lightweight structure designed for onsite condition monitoring. Its form factor supports field-based screening, making it suitable for inspections outside traditional laboratory environments.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eElectromagnetic adsorption and image recognition:\u003c\/strong\u003e\u003cbr\u003eThe system integrates electromagnetic particle capture with image-recognition technology to detect ferromagnetic wear debris in lubricating oil. This combined approach forms the core mechanism for particle detection and analysis.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eHigh-definition optical imaging:\u003c\/strong\u003e\u003cbr\u003eEquipped with 6× optical magnification and a 5 MP CMOS industrial camera (2592 × 1944 resolution), the system delivers detailed wear particle imaging. This level of clarity supports automated classification and structured reporting.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eReflective LED illumination:\u003c\/strong\u003e\u003cbr\u003eAn LED reflective lighting system enhances visibility of particle surface texture and coloration during imaging, improving consistency in wear particle evaluation.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAdjustable magnetic field control:\u003c\/strong\u003e\u003cbr\u003eThe magnetic field intensity can be adjusted across 256 levels, allowing flexible configuration for varying sample conditions and wear debris concentrations.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAutomatic sample injection and cleaning:\u003c\/strong\u003e\u003cbr\u003eThe instrument includes automated sample injection and cleaning functions. Cleaning performance can be monitored through the software, with configurable sampling and cleaning durations for operational control.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eFour wear-type outputs:\u003c\/strong\u003e\u003cbr\u003eQualiFG™ Port categorizes wear particles into four groups: abrasive wear particles, adhesive wear particles, sliding wear particles, and cutting wear particles. This supports clearer interpretation of wear conditions beyond basic detection.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAutomated reporting and trend analysis:\u003c\/strong\u003e\u003cbr\u003eThe software provides historical data review, trend analysis, wear particle statistics, and automated report generation with condition evaluation and maintenance guidance. This helps standardize documentation for condition monitoring programs.\u003c\/p\u003e\n\u003ch2\u003eTheory and Method\u003c\/h2\u003e\n\u003cp\u003eA Ferrograph screening system of this type operates by capturing ferromagnetic wear particles from a lubricating oil sample and analyzing them through optical imaging combined with software-based recognition. In QualiFG™ Port, electromagnetic adsorption draws ferromagnetic particles onto the inner surface of the detection cell, where they are arranged for optical inspection and digital analysis.\u003c\/p\u003e\n\u003cp\u003eOnce deposited, the particles are recorded by the optical imaging system, and the resulting images are processed using image-recognition techniques to assess particle size, shape, and wear characteristics. QualiFG™ Port applies a neural-network-based analysis approach to support real-time evaluation of particle morphology and dimensional features, enabling automated interpretation and structured reporting from the same dataset.\u003c\/p\u003e\n\u003cp\u003eThis approach is designed for rapid wear screening rather than full laboratory ferrogram microscopy. In practical use, it functions as an early-warning and trend-monitoring tool, helping maintenance teams identify abnormal wear patterns and determine when more detailed oil analysis or maintenance action is required.\u003c\/p\u003e\n\u003ch2\u003ePortable Ferrograph Analyzer – QualiFG™ Port Technical Specification\u003c\/h2\u003e\n\u003ctable class=\"table\" border=\"1\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eQualiFG™ Port\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eProduct Type\u003c\/td\u003e\n\u003ctd\u003ePortable Ferrograph Analyzer \/ Ferrograph\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDetection Principle\u003c\/td\u003e\n\u003ctd\u003eElectromagnetic adsorption + image recognition\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDetection Target\u003c\/td\u003e\n\u003ctd\u003eFerromagnetic particles in lubricating oil\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDetection Range\u003c\/td\u003e\n\u003ctd\u003e5–500 μm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOptical Magnification\u003c\/td\u003e\n\u003ctd\u003e6×\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCamera\u003c\/td\u003e\n\u003ctd\u003e5 MP CMOS industrial camera\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCamera Resolution\u003c\/td\u003e\n\u003ctd\u003e2592 × 1944\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eLight Source\u003c\/td\u003e\n\u003ctd\u003eLED reflective light source\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWear Type Output\u003c\/td\u003e\n\u003ctd\u003eNormal abrasive, adhesive wear, sliding wear, cutting wear\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput Indicators\u003c\/td\u003e\n\u003ctd\u003eTotal wear amount, large\/small particle counts, equivalent circle radius, major axis dimension, wear evaluation\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDetection Duration\u003c\/td\u003e\n\u003ctd\u003eLess than 1 minute\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDisplay\u003c\/td\u003e\n\u003ctd\u003e12.1-inch, 1280 × 800 color LCD touchscreen\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCPU\u003c\/td\u003e\n\u003ctd\u003e8-core 64-bit processor; 4 Cortex-A76 + 4 Cortex-A55\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eGPU\u003c\/td\u003e\n\u003ctd\u003eARM Mali-G610\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eNPU\u003c\/td\u003e\n\u003ctd\u003eUp to 6 TOPS\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMemory\u003c\/td\u003e\n\u003ctd\u003e16 GB RAM\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eStorage\u003c\/td\u003e\n\u003ctd\u003e256 GB eMMC\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePorts\u003c\/td\u003e\n\u003ctd\u003eUSB \/ RJ45\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWorking Temperature\u003c\/td\u003e\n\u003ctd\u003e-20°C to 60°C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePower\u003c\/td\u003e\n\u003ctd\u003eDC 24 V or power adapter\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMaximum Power\u003c\/td\u003e\n\u003ctd\u003eLess than 100 W\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMaterials\u003c\/td\u003e\n\u003ctd\u003ePP + aluminum alloy\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWeight\u003c\/td\u003e\n\u003ctd\u003e10 ± 0.2 kg\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e","brand":"Qualitest USA LC","offers":[{"title":"Default Title","offer_id":52175999795511,"sku":null,"price":100.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0786\/1859\/1543\/files\/portable-ferrograph-analyzer973772449.webp?v=1779361903","url":"https:\/\/qualitest.us\/fr\/products\/portable-ferrograph-analyzer","provider":"Qualitest USA LC","version":"1.0","type":"link"}