{"product_id":"laboratory-dual-analysis-ferrograph","title":"Laboratory Dual Analysis Ferrograph","description":"\u003ch2\u003eLaboratory Dual Analysis Ferrograph – QualiFG™ 2000\u003c\/h2\u003e\n\u003cp\u003eThe QualiFG™ 2000 Laboratory Dual Analysis Ferrograph is a dual-channel system engineered for wear particle separation and precise ferrogram preparation from lubricating and hydraulic oil samples. It generates two ferrograms simultaneously, enabling higher sample throughput while maintaining consistent particle deposition for accurate microscopy-based wear debris evaluation.\u003c\/p\u003e\n\u003cp\u003eDesigned for advanced laboratory oil analysis, this system streamlines routine ferrography with reduced manual intervention. It features automatic sample handling, synchronized dual-channel operation, a high-gradient permanent magnetic field, and controlled flow regulation to ensure stable and repeatable ferrogram formation for reliable diagnostic results.\u003c\/p\u003e\n\u003cp\u003eThe QualiFG™ 2000 is well-suited for oil analysis laboratories, industrial maintenance programs, and condition monitoring teams focused on equipment reliability through analytical ferrography. It is widely applicable across transportation, steel manufacturing, heavy industry, power generation, as well as marine and defense gearbox lubrication systems.\u003c\/p\u003e\n\u003ch2\u003eLaboratory Dual Analysis Ferrograph – QualiFG™ 2000 Applications\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eTransportation and heavy fleet maintenance:\u003c\/strong\u003e\u003cbr\u003eThe QualiFG™ 2000 supports wear debris monitoring in diesel locomotives and heavy-duty fleet machinery. Analytical ferrography enables early detection of abnormal wear in bearings, gears, and pumps, helping maintenance teams make informed decisions when oil analysis indicates increased particle concentration.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eIron and steel industry:\u003c\/strong\u003e\u003cbr\u003eThis Ferrograph is well-suited for high-load applications such as fan assemblies, gear drives, and hydraulic systems operating in harsh, contamination-prone environments. The prepared ferrograms assist in distinguishing abrasive particles, fatigue-related debris, and external contaminants, improving the speed and accuracy of wear mechanism analysis.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eElectric power industry:\u003c\/strong\u003e\u003cbr\u003eThe QualiFG™ 2000 is also applicable for generator sets and other rotating equipment used in power generation facilities. Variations in particle size, shape, and distribution support early identification of scuffing, fatigue wear, or contamination-related issues during routine condition monitoring.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eMarine and defense gear systems:\u003c\/strong\u003e\u003cbr\u003eThe system is effective for propulsion systems and transmission gearboxes where early-stage wear detection is critical for operational reliability. Dual-channel ferrogram preparation enhances comparative evaluation and supports more reliable confirmation of wear-related findings.\u003c\/p\u003e\n\u003ch2\u003eStandards\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003eASTM D7690:\u003c\/strong\u003e Standard guide for microscopic identification of wear and contaminant particles on ferrograms prepared from in-service lubricants.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003eASTM D7684:\u003c\/strong\u003e Standard practice for classification, interpretation, and reporting of microscopic particle characterization in used lubricating oils.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003eSH\/T 0573:\u003c\/strong\u003e Analytical ferrography test method for evaluating wear particles in used lubricating oils.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eLaboratory Dual Analysis Ferrograph – QualiFG™ 2000 Key Features\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eDual-channel synchronous preparation:\u003c\/strong\u003e\u003cbr\u003eThe QualiFG™ 2000 generates two ferrograms simultaneously using independent channels. This increases daily sample throughput and enables direct comparison between samples for trend analysis, validation, and baseline-versus-issue assessment.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAutomatic and semi-automatic operation:\u003c\/strong\u003e\u003cbr\u003eThe system supports both automatic and semi-automatic modes. Once a sample is loaded, automatic processing reduces operator involvement, improving workflow efficiency for routine laboratory testing.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eHigh-gradient magnetic field:\u003c\/strong\u003e\u003cbr\u003eThe instrument utilizes a permanent magnet-based high-gradient field with a maximum flux density of approximately 1.8 T ±0.1 T and a field gradient exceeding 0.5 T\/mm (values to be verified prior to final specification release). This enables effective magnetic separation of wear particles during ferrogram preparation.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAdjustable sample flow for repeatability:\u003c\/strong\u003e\u003cbr\u003eControlled and adjustable flow settings help maintain uniform particle deposition on the ferrogram, supporting consistent results across repeated tests.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eFast preparation cycle:\u003c\/strong\u003e\u003cbr\u003eUnder standard operating conditions, two ferrograms can be prepared in less than 20 minutes, making the system suitable for routine oil analysis programs that require microscopy-based diagnostics without workflow delays.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eClear deposition track for improved analysis:\u003c\/strong\u003e\u003cbr\u003eThe ferrogram deposition area is designed for high clarity, allowing improved distinction between metallic, organic, and non-metallic particles under microscopic examination, which enhances diagnostic accuracy.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eParticle arrangement by magnetic response and size:\u003c\/strong\u003e\u003cbr\u003eParticles are separated and arranged according to magnetic properties and size, supporting faster interpretation of wear severity and debris distribution during microscopic evaluation.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAutomatic and manual cleaning options:\u003c\/strong\u003e\u003cbr\u003eThe system provides both automatic and manual cleaning modes, offering flexibility for routine maintenance and post-analysis preparation.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eIntegrated waste handling system:\u003c\/strong\u003e\u003cbr\u003eA built-in waste collection unit with vacuum-assisted extraction transfers waste liquid into a dedicated container, helping maintain a cleaner working environment and reducing exposure to vapor emissions.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eLow sensitivity to moisture content:\u003c\/strong\u003e\u003cbr\u003eOil moisture has minimal impact on ferrogram formation, allowing reliable analysis of routine field samples with varying contamination levels.\u003c\/p\u003e\n\u003ch2\u003eTheory and Method\u003c\/h2\u003e\n\u003cp\u003eA Ferrograph operates by passing an oil sample over a ferrographic substrate while the fluid is exposed to a magnetic field. Ferrous particles are attracted and aligned along the magnetic gradient, depositing in characteristic patterns, while non-ferrous particles and contaminants settle based on flow dynamics and gravitational effects. This controlled deposition forms a distinct track that enables microscopic evaluation of particle type, size, surface condition, and probable wear mechanisms.\u003c\/p\u003e\n\u003cp\u003eThe QualiFG™ 2000 is designed with two independent circuits, enabling simultaneous preparation of two oil samples. Its controlled flow system, combined with a high-gradient magnetic field, organizes particles according to magnetic response and size distribution, supporting consistent ferrogram formation, improved repeatability, and efficient comparative analysis between samples.\u003c\/p\u003e\n\u003cp\u003eThe transparent ferrogram enhances visual clarity during microscopy, allowing clearer separation of metallic, organic, and non-metallic debris. Reduced particle overlap and more structured deposition improve observation quality, enabling faster and more reliable diagnostic interpretation.\u003c\/p\u003e\n\u003ch2\u003eLaboratory Dual Analysis Ferrograph – QualiFG™ 2000 Technical Specification\u003c\/h2\u003e\n\u003ctable class=\"table\" border=\"1\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eQualiFG™ 2000\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eProduct type\u003c\/td\u003e\n\u003ctd\u003eLaboratory Dual Analysis Ferrograph\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePreparation channels\u003c\/td\u003e\n\u003ctd\u003eDual-channel synchronous preparation\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePreparation modes\u003c\/td\u003e\n\u003ctd\u003eAutomatic \/ Semi-automatic\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eVoltage\u003c\/td\u003e\n\u003ctd\u003eAC 220 V, 50 Hz\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOptional voltage\u003c\/td\u003e\n\u003ctd\u003e110 V available\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWear particle measurement range\u003c\/td\u003e\n\u003ctd\u003e0 to 800 μm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSampling \/ injection method\u003c\/td\u003e\n\u003ctd\u003eMicro-pump pressure type, automatic sampling\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCleaning methods\u003c\/td\u003e\n\u003ctd\u003eAutomatic cleaning and manual cleaning\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMagnetic field\u003c\/td\u003e\n\u003ctd\u003ePermanent magnet, high-gradient magnetic field\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMaximum magnetic field gradient\u003c\/td\u003e\n\u003ctd\u003e\u0026gt; 0.5 T\/mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMaximum magnetic flux density\u003c\/td\u003e\n\u003ctd\u003e1.8 T ±0.1 T\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDilution \/ cleaning solvent\u003c\/td\u003e\n\u003ctd\u003eTetrachloroethylene\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePlate inclination\u003c\/td\u003e\n\u003ctd\u003e1° to 5°\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDisplay\u003c\/td\u003e\n\u003ctd\u003edual 1.54-inch OLED displays\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOil sample transfer speed\u003c\/td\u003e\n\u003ctd\u003e10 to 30 mL\/h\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCleaning agent flow rate\u003c\/td\u003e\n\u003ctd\u003e30 to 100 mL\/h\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMeasurement resolution\u003c\/td\u003e\n\u003ctd\u003e1 μm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSample volume per analysis\u003c\/td\u003e\n\u003ctd\u003e1 mL\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOil delivery pipe size\u003c\/td\u003e\n\u003ctd\u003eOD 2.6 mm, ID 1.8 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFerrographic substrate size\u003c\/td\u003e\n\u003ctd\u003e60 × 24 × 0.17 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOverall size\u003c\/td\u003e\n\u003ctd\u003e395 × 355 × 335 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWeight\u003c\/td\u003e\n\u003ctd\u003eAbout 14 kg\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eReferenced standards\u003c\/td\u003e\n\u003ctd\u003eASTM D7690, ASTM D7684\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e","brand":"Qualitest USA LC","offers":[{"title":"Default Title","offer_id":52175596814647,"sku":null,"price":100.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0786\/1859\/1543\/files\/laboratory-dual-analysis-ferrograph191673059.webp?v=1779356432","url":"https:\/\/qualitest.us\/fr\/products\/laboratory-dual-analysis-ferrograph","provider":"Qualitest USA LC","version":"1.0","type":"link"}