{"product_id":"integrated-process-temperature-control-system","title":"Integrated Process Temperature Control System","description":"\u003ch2\u003eIntegrated Process Temperature Control System – QualiTCS™ IPT Series\u003c\/h2\u003e\n\u003ch3\u003eIntegrated Process Temperature Control System (-40°C to 200°C)\u003c\/h3\u003e\n\u003cp\u003eThe QualiTCS™ IPT Series provides precise heating and mechanical cooling in a single integrated unit for closed-loop temperature control of reactors, jacketed vessels, and industrial process systems. With an operating range of -40°C to 200°C, it maintains stable process temperatures across varying thermal loads for consistent performance.\u003c\/p\u003e\n\u003cp\u003eA high-performance circulation pump moves heat-transfer fluid through the external process loop, while the intelligent controller continuously adjusts heating and refrigeration output to maintain the target temperature. Multiple model configurations are available to align circulation flow, cooling capacity, and heating performance with different process requirements.\u003c\/p\u003e\n\u003cp\u003eThe QualiTCS™ IPT Series combines electric heating, a refrigeration circuit, a circulation pump, and a digital PID controller within a compact system. It is engineered for applications requiring both efficient cooling and accurate heating during continuous or batch processing.\u003c\/p\u003e\n\u003cp\u003eUsing closed-loop feedback control, the system circulates thermal fluid through connected equipment and automatically regulates temperature throughout the process. Selecting the appropriate model depends on the required operating temperature range, cooling capacity at the target temperature, circulation flow rate, and available electrical supply.\u003c\/p\u003e\n\u003ch2\u003eIntegrated Process Temperature Control System – QualiTCS™ IPT Series Applications\u003c\/h2\u003e\n\u003ch3\u003e1. Reaction Still\u003c\/h3\u003e\n\u003cp\u003eReaction still systems are widely used in the petroleum, chemical, rubber, pesticide, dye, pharmaceutical, food processing, and research industries. Typical processes include hydrolysis, neutralization, crystallization, distillation, evaporation, storage, hydrogenation, polymerization, condensation, and heated mixing.\u003c\/p\u003e\n\u003cp\u003eThe QualiTCS™ IPT Series delivers accurate temperature regulation throughout each stage of the process, supporting faster heating and cooling while maintaining stable operating conditions. Continuous monitoring and precise control of reaction temperature help improve process consistency, product quality, and repeatability.\u003c\/p\u003e\n\u003ch3\u003e2. Microchannel Reactor\u003c\/h3\u003e\n\u003cp\u003eMicrochannel reactors are suitable for fast exothermic reactions, liquid-phase processes, gas-liquid reactions, absorption, and other high-efficiency chemical applications. Typical process routes include nitration, sulfonation, oxidation, peroxidation, alkylation, amination, photochemical reactions, and selected gasification processes.\u003c\/p\u003e\n\u003cp\u003e\u003cimg alt=\"Integrated Process Temperature Control System\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0786\/1859\/1543\/files\/thermostat-3-1124943670.webp?v=1784109996\"\u003e\u003c\/p\u003e\n\u003cp\u003eWith a broad operating range from -40°C to 200°C, the QualiTCS™ IPT Series maintains stable thermal conditions using a single heat-transfer fluid across both heating and cooling cycles. This simplifies process development and supports reliable operation during laboratory research, pilot production, and fine chemical manufacturing.\u003c\/p\u003e\n\u003ch3\u003eAdditional Applications\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cp\u003eTemperature Control for Jacketed Reactors: Maintain stable circulation through reactor jackets for synthesis, polymerization, crystallization, and other temperature-sensitive processes. Accurate temperature regulation minimizes thermal variation and supports consistent batch quality.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003ePilot Plants and Process Development: Deliver consistent inlet temperatures for plate and tubular heat exchangers in pilot systems and process development skids. Stable thermal conditions simplify scale-up from laboratory testing to larger production environments.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eProcess Equipment and Material Conditioning: Provide continuous circulation for process piping, test loops, heat exchangers, and specialized fixtures requiring long-term temperature stability during testing, validation, or production.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eLow-Temperature Chemical Processing: Support cooling applications down to -40°C for processes involving temperature-sensitive materials or highly exothermic reactions. Fast cooling response and stable temperature control help improve process safety and maintain consistent operating conditions.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eIntegrated Process Temperature Control System – QualiTCS™ IPT Series Key Features\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cp\u003eWide operating temperature range of -40°C to 200°C for precise heating and cooling within a single system.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eIntegrated heating, refrigeration, and circulation in one compact platform for reliable closed-loop process temperature control.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eMultiple model configurations available to accommodate laboratory, pilot plant, and industrial process requirements.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eHigh circulation flow rates up to 400 L\/min for efficient heat transfer across demanding external process loops.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eIndustrial power options include 220V single-phase for the HL25-420 model and 380V three-phase for higher-capacity systems.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eCompact, scalable system design suitable for installation in laboratories, pilot facilities, and production environments.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eDigital PID temperature controller delivers accurate setpoint regulation and stable thermal performance during changing process conditions.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eClosed-loop circulation system provides uniform temperature distribution for reactors, jacketed vessels, heat exchangers, and other process equipment.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eFast heating and cooling response helps reduce process cycle times while maintaining consistent operating temperatures.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eDesigned for continuous operation in research, process development, chemical processing, pharmaceutical production, and other industrial temperature control applications.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2 class=\"PDq2pG_selectionAnchorContainer\" data-end=\"20\" data-start=\"0\" data-section-id=\"10sxr64\"\u003eTheory and Method\u003cspan class=\"PDq2pG_selectionAnchor\" aria-hidden=\"true\"\u003e\u003c\/span\u003e\n\u003c\/h2\u003e\n\u003cp\u003e\u003cimg alt=\"Integrated Process Temperature Control System\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0786\/1859\/1543\/files\/thermostat-4-834020198.webp?v=1784110050\"\u003e\u003c\/p\u003e\n\u003cp data-end=\"443\" data-start=\"22\"\u003eThe QualiTCS™ IPT Series regulates process temperature by circulating a heat-transfer fluid through an external system, transferring thermal energy between the temperature control unit and connected equipment. An intelligent PID controller continuously compares the measured process temperature with the target setpoint, automatically adjusting heating and refrigeration output to maintain precise, stable conditions.\u003c\/p\u003e\n\u003cp data-is-only-node=\"\" data-is-last-node=\"\" data-end=\"1022\" data-start=\"445\"\u003eCooling capacity varies across the operating temperature range, making the system's rated refrigeration performance an important factor when estimating pull-down time and the ability to manage process heat loads. Circulation flow rate and pump pressure also play a significant role in heat transfer efficiency through reactor jackets, heat exchangers, and other external circuits. Selecting the appropriate model based on thermal load, flow requirements, and operating temperature helps achieve faster response, improved temperature stability, and reliable process performance.\u003c\/p\u003e\n\u003ch2\u003eIntegrated Process Temperature Control System – QualiTCS™ IPT Series Technical Specification\u003c\/h2\u003e\n\u003ctable border=\"1\" class=\"table\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eSpec\u003c\/th\u003e\n\u003cth\u003eQualiTCS™ IPT25-420\u003c\/th\u003e\n\u003cth\u003eQualiTCS™ IPT35-420\u003c\/th\u003e\n\u003cth\u003eQualiTCS™ IPT55-420\u003c\/th\u003e\n\u003cth\u003eQualiTCS™ IPT75-420\u003c\/th\u003e\n\u003cth\u003eQualiTCS™ IPT100-420\u003c\/th\u003e\n\u003cth\u003eQualiTCS™ IPT150-420\u003c\/th\u003e\n\u003cth\u003eQualiTCS™ IPT250-420\u003c\/th\u003e\n\u003cth\u003eQualiTCS™ IPT380-420\u003c\/th\u003e\n\u003cth\u003eQualiTCS™ IPT600-420\u003c\/th\u003e\n\u003cth\u003eQualiTCS™ IPT950-420\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eHeating power\u003c\/td\u003e\n\u003ctd\u003e2.5 kW\u003c\/td\u003e\n\u003ctd\u003e3.5 kW\u003c\/td\u003e\n\u003ctd\u003e5.5 kW\u003c\/td\u003e\n\u003ctd\u003e7.5 kW\u003c\/td\u003e\n\u003ctd\u003e10 kW\u003c\/td\u003e\n\u003ctd\u003e15 kW\u003c\/td\u003e\n\u003ctd\u003e25 kW\u003c\/td\u003e\n\u003ctd\u003e38 kW\u003c\/td\u003e\n\u003ctd\u003e60 kW\u003c\/td\u003e\n\u003ctd\u003e95 kW\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCooling capacity @ 200°C\u003c\/td\u003e\n\u003ctd\u003e2.5 kW\u003c\/td\u003e\n\u003ctd\u003e3.5 kW\u003c\/td\u003e\n\u003ctd\u003e5.5 kW\u003c\/td\u003e\n\u003ctd\u003e7.5 kW\u003c\/td\u003e\n\u003ctd\u003e10 kW\u003c\/td\u003e\n\u003ctd\u003e15 kW\u003c\/td\u003e\n\u003ctd\u003e25 kW\u003c\/td\u003e\n\u003ctd\u003e38 kW\u003c\/td\u003e\n\u003ctd\u003e60 kW\u003c\/td\u003e\n\u003ctd\u003e95 kW\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCooling capacity @ 20°C\u003c\/td\u003e\n\u003ctd\u003e2.5 kW\u003c\/td\u003e\n\u003ctd\u003e3.5 kW\u003c\/td\u003e\n\u003ctd\u003e5.5 kW\u003c\/td\u003e\n\u003ctd\u003e7.5 kW\u003c\/td\u003e\n\u003ctd\u003e10 kW\u003c\/td\u003e\n\u003ctd\u003e15 kW\u003c\/td\u003e\n\u003ctd\u003e25 kW\u003c\/td\u003e\n\u003ctd\u003e38 kW\u003c\/td\u003e\n\u003ctd\u003e60 kW\u003c\/td\u003e\n\u003ctd\u003e95 kW\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCooling capacity @ 0°C\u003c\/td\u003e\n\u003ctd\u003e2.0 kW\u003c\/td\u003e\n\u003ctd\u003e3.0 kW\u003c\/td\u003e\n\u003ctd\u003e5.0 kW\u003c\/td\u003e\n\u003ctd\u003e7.0 kW\u003c\/td\u003e\n\u003ctd\u003e10 kW\u003c\/td\u003e\n\u003ctd\u003e15 kW\u003c\/td\u003e\n\u003ctd\u003e25 kW\u003c\/td\u003e\n\u003ctd\u003e38 kW\u003c\/td\u003e\n\u003ctd\u003e60 kW\u003c\/td\u003e\n\u003ctd\u003e95 kW\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCooling capacity @ -20°C\u003c\/td\u003e\n\u003ctd\u003e0.9 kW\u003c\/td\u003e\n\u003ctd\u003e1.5 kW\u003c\/td\u003e\n\u003ctd\u003e2.9 kW\u003c\/td\u003e\n\u003ctd\u003e4.2 kW\u003c\/td\u003e\n\u003ctd\u003e6 kW\u003c\/td\u003e\n\u003ctd\u003e11 kW\u003c\/td\u003e\n\u003ctd\u003e16 kW\u003c\/td\u003e\n\u003ctd\u003e26 kW\u003c\/td\u003e\n\u003ctd\u003e34 kW\u003c\/td\u003e\n\u003ctd\u003e50 kW\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCooling capacity @ -35°C\u003c\/td\u003e\n\u003ctd\u003e0.25 kW\u003c\/td\u003e\n\u003ctd\u003e0.45 kW\u003c\/td\u003e\n\u003ctd\u003e0.9 kW\u003c\/td\u003e\n\u003ctd\u003e1.5 kW\u003c\/td\u003e\n\u003ctd\u003e2 kW\u003c\/td\u003e\n\u003ctd\u003e3.8 kW\u003c\/td\u003e\n\u003ctd\u003e4.7 kW\u003c\/td\u003e\n\u003ctd\u003e9 kW\u003c\/td\u003e\n\u003ctd\u003e12 kW\u003c\/td\u003e\n\u003ctd\u003e18 kW\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePump max flow\u003c\/td\u003e\n\u003ctd\u003e20 L\/min\u003c\/td\u003e\n\u003ctd\u003e35 L\/min\u003c\/td\u003e\n\u003ctd\u003e35 L\/min\u003c\/td\u003e\n\u003ctd\u003e50 L\/min\u003c\/td\u003e\n\u003ctd\u003e60 L\/min\u003c\/td\u003e\n\u003ctd\u003e110 L\/min\u003c\/td\u003e\n\u003ctd\u003e150 L\/min\u003c\/td\u003e\n\u003ctd\u003e200 L\/min\u003c\/td\u003e\n\u003ctd\u003e250 L\/min\u003c\/td\u003e\n\u003ctd\u003e400 L\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePump max pressure\u003c\/td\u003e\n\u003ctd colspan=\"5\"\u003e2 bar\u003c\/td\u003e\n\u003ctd colspan=\"5\"\u003e2.5 bar\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eThermal interface size\u003c\/td\u003e\n\u003ctd\u003eDN15\u003c\/td\u003e\n\u003ctd colspan=\"3\"\u003eDN20\u003c\/td\u003e\n\u003ctd colspan=\"2\"\u003eDN25\u003c\/td\u003e\n\u003ctd\u003eDN32\u003c\/td\u003e\n\u003ctd colspan=\"2\"\u003eDN40\u003c\/td\u003e\n\u003ctd\u003eDN50\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCooling water requirement @ 20°C\u003c\/td\u003e\n\u003ctd\u003e0.6 m³\/h\u003c\/td\u003e\n\u003ctd\u003e1.2 m³\/h\u003c\/td\u003e\n\u003ctd\u003e1.5 m³\/h\u003c\/td\u003e\n\u003ctd\u003e1.8 m³\/h\u003c\/td\u003e\n\u003ctd\u003e2.6 m³\/h\u003c\/td\u003e\n\u003ctd\u003e3.2 m³\/h\u003c\/td\u003e\n\u003ctd\u003e7 m³\/h\u003c\/td\u003e\n\u003ctd\u003e12 m³\/h\u003c\/td\u003e\n\u003ctd\u003e17 m³\/h\u003c\/td\u003e\n\u003ctd\u003e24 m³\/h\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCooling water pressure\u003c\/td\u003e\n\u003ctd colspan=\"10\"\u003e1.5–4 bar\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCooling water interface\u003c\/td\u003e\n\u003ctd colspan=\"2\"\u003eG1\/2\u003c\/td\u003e\n\u003ctd colspan=\"2\"\u003eG3\/4\u003c\/td\u003e\n\u003ctd colspan=\"2\"\u003eG1\u003c\/td\u003e\n\u003ctd\u003eDN40\u003c\/td\u003e\n\u003ctd\u003eDN50\u003c\/td\u003e\n\u003ctd colspan=\"2\"\u003eDN65\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eVoltage\u003c\/td\u003e\n\u003ctd\u003eAC 220V, 50 Hz (110V is also available)\u003c\/td\u003e\n\u003ctd colspan=\"9\"\u003eAC 380V, 50 Hz\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTotal power (max)\u003c\/td\u003e\n\u003ctd\u003e4.5 kW\u003c\/td\u003e\n\u003ctd\u003e6.5 kW\u003c\/td\u003e\n\u003ctd\u003e9 kW\u003c\/td\u003e\n\u003ctd\u003e11.5 kW\u003c\/td\u003e\n\u003ctd\u003e16 kW\u003c\/td\u003e\n\u003ctd\u003e23 kW\u003c\/td\u003e\n\u003ctd\u003e36 kW\u003c\/td\u003e\n\u003ctd\u003e55 kW\u003c\/td\u003e\n\u003ctd\u003e89 kW\u003c\/td\u003e\n\u003ctd\u003e135 kW\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCompressor\u003c\/td\u003e\n\u003ctd\u003eTaikang \/ Haili\u003c\/td\u003e\n\u003ctd\u003eEmerson Copel and\u003c\/td\u003e\n\u003ctd colspan=\"8\"\u003eTurin \/ Bitzer \/ Fujijo (Italy)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eExpansion valve\u003c\/td\u003e\n\u003ctd colspan=\"10\"\u003eDanfoss\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDimensions (Water-cooled) W×D×H (mm)\u003c\/td\u003e\n\u003ctd\u003e400 × 600 × 1150\u003c\/td\u003e\n\u003ctd\u003e400 × 600 × 1150\u003c\/td\u003e\n\u003ctd\u003e500 × 680 × 1250\u003c\/td\u003e\n\u003ctd\u003e550 × 700 × 1600\u003c\/td\u003e\n\u003ctd\u003e500 × 680 × 1250\u003c\/td\u003e\n\u003ctd\u003e700 × 800 × 1650\u003c\/td\u003e\n\u003ctd\u003e1000 × 950 × 1650\u003c\/td\u003e\n\u003ctd\u003e1000 × 950 × 1750\u003c\/td\u003e\n\u003ctd\u003e2000 × 1250 × 1750\u003c\/td\u003e\n\u003ctd\u003e2000 × 1250 × 1750\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDimensions (Air-cooled) W×D×H (mm)\u003c\/td\u003e\n\u003ctd\u003e400 × 600 × 1250\u003c\/td\u003e\n\u003ctd\u003e450 × 650 × 1300\u003c\/td\u003e\n\u003ctd\u003e550 × 650 × 1400\u003c\/td\u003e\n\u003ctd\u003e570 × 700 × 1550\u003c\/td\u003e\n\u003ctd\u003e650 × 700 × 1650\u003c\/td\u003e\n\u003ctd\u003e750 × 750 × 1800\u003c\/td\u003e\n\u003ctd\u003e—\u003c\/td\u003e\n\u003ctd\u003e—\u003c\/td\u003e\n\u003ctd\u003e—\u003c\/td\u003e\n\u003ctd\u003e—\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWeight (Water-cooled)\u003c\/td\u003e\n\u003ctd\u003e100 kg\u003c\/td\u003e\n\u003ctd\u003e135 kg\u003c\/td\u003e\n\u003ctd\u003e160 kg\u003c\/td\u003e\n\u003ctd\u003e205 kg\u003c\/td\u003e\n\u003ctd\u003e250 kg\u003c\/td\u003e\n\u003ctd\u003e280 kg\u003c\/td\u003e\n\u003ctd\u003e620 kg\u003c\/td\u003e\n\u003ctd\u003e820 kg\u003c\/td\u003e\n\u003ctd\u003e1100 kg\u003c\/td\u003e\n\u003ctd\u003e1350 kg\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWeight (Air-cooled)\u003c\/td\u003e\n\u003ctd\u003e115 kg\u003c\/td\u003e\n\u003ctd\u003e165 kg\u003c\/td\u003e\n\u003ctd\u003e285 kg\u003c\/td\u003e\n\u003ctd\u003e230 kg\u003c\/td\u003e\n\u003ctd\u003e280 kg\u003c\/td\u003e\n\u003ctd\u003e300 kg\u003c\/td\u003e\n\u003ctd\u003e—\u003c\/td\u003e\n\u003ctd\u003e—\u003c\/td\u003e\n\u003ctd\u003e—\u003c\/td\u003e\n\u003ctd\u003e—\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003e\u003cstrong\u003eOptional configurations:\u003c\/strong\u003e SUS 304 chassis; Ex d IIB T4 explosion-proof; Ex d IIC T4 explosion-proof; positive pressure explosion-proof (positive pressure explosion-proof is available for water-cooled models only).\u003c\/p\u003e","brand":"Qualitest USA LC","offers":[{"title":"Default Title","offer_id":52669262594359,"sku":null,"price":100.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0786\/1859\/1543\/files\/integrated-process-temperature-control-system464850389.webp?v=1784110106","url":"https:\/\/qualitest.us\/ar\/products\/integrated-process-temperature-control-system","provider":"Qualitest USA LC","version":"1.0","type":"link"}