{"product_id":"industrial-ultrasonicator","title":"Industrial Ultrasonicator","description":"\u003ch2\u003eIndustrial Ultrasonicator – QualiUltra™ Inds Series\u003c\/h2\u003e\n\u003cp\u003eThe QualiUltra™ Inds Series Industrial Ultrasonicator is engineered for high-volume, heavy-duty processing, offering greater capacity than typical laboratory sonicators. It delivers powerful ultrasonic output with extended continuous run capability, making it suitable for batch processing in the 1–5 L range. Users can adjust duty cycle, pulse intervals, and total processing time to suit different material types and viscosity levels. A clear digital display allows easy monitoring of key parameters throughout operation, while the system maintains a practical, user-friendly control layout.\u003c\/p\u003e\n\u003cp\u003eThe QualiUltra™ Inds Series is well-suited for laboratories and pilot-scale operations requiring scalable dispersion, mixing, and sample disruption without transitioning to fully continuous flow systems. Its operation is based on ultrasonic cavitation, generating intense shear forces and micro-level mixing within liquids. This process helps break down agglomerates, enhance dispersion consistency, and support efficient particle and cell disruption across a wide range of applications.\u003c\/p\u003e\n\u003ch2\u003eIndustrial Ultrasonicator – QualiUltra™ Inds Series Applications\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003ePolymer and Additive Dispersion\u003c\/strong\u003e\u003cbr\u003eUltrasonic cavitation generates strong shear forces that promote even distribution of polymers and additives within liquid systems. This improves batch uniformity, supporting consistent downstream processing and reliable product performance.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eNanomaterial Deagglomeration\u003c\/strong\u003e\u003cbr\u003eCavitation energy assists in breaking down soft agglomerates, enhancing dispersion stability in nanoparticle and nanofiller formulations. Adjustable operating parameters allow optimization for different particle types, solvents, and formulation requirements.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eEmulsification and Liquid Blending\u003c\/strong\u003e\u003cbr\u003eUltrasound enables rapid formation of fine droplets and improves micro-mixing efficiency compared to conventional mechanical stirring. This makes it suitable for pilot-scale emulsions, premixes, and formulation development where consistent batch quality is critical.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCell and Biomass Disruption for Pilot Batches\u003c\/strong\u003e\u003cbr\u003eCavitation-induced shear forces facilitate the breakdown of cells and biological materials in liquid suspensions during batch processing. This supports pilot-scale workflows that extend beyond small-volume preparation while maintaining probe-based sonication control.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eParticle Size Reduction Support in Slurries\u003c\/strong\u003e\u003cbr\u003eUltrasonic energy helps weaken particle clusters and enhances slurry uniformity. This improves process outcomes where dispersion quality influences sedimentation behavior, coating performance, or analytical repeatability.\u003c\/p\u003e\n\u003ch3\u003eStandards Compliance\u003c\/h3\u003e\n\u003cp\u003e\u003cstrong\u003eIEC 61010-1\u003c\/strong\u003e\u003cbr\u003eSafety standard covering electrical equipment used for measurement, control, and laboratory environments, ensuring safe operation under defined conditions.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eIEC 61326-1\u003c\/strong\u003e\u003cbr\u003eElectromagnetic compatibility (EMC) standard for laboratory and analytical equipment, supporting stable performance in typical industrial and lab settings without interference issues.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eISO 20427:2023\u003c\/strong\u003e\u003cbr\u003eProvides standardized guidelines for ultrasonic dispersion methods, supporting consistent procedure development, documentation, and repeatable sample preparation across applications.\u003c\/p\u003e\n\u003ch2\u003eIndustrial Ultrasonicator – QualiUltra™ Inds Series Key Features\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eIndustrial-Scale Batch Capacity\u003c\/strong\u003e\u003cbr\u003eDesigned to handle batch processing in the 1–5 L range per cycle, supporting higher throughput requirements in laboratory and pilot environments.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eHigh Ultrasonic Output for Demanding Materials\u003c\/strong\u003e\u003cbr\u003eEquipped with a high-power ultrasonic system optimized for extended operation, making it suitable for challenging samples and longer processing durations.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eWide Duty Cycle Control\u003c\/strong\u003e\u003cbr\u003eAdjustable duty cycle settings allow precise control of energy input, enabling adaptation to varying viscosity levels and sample sensitivity.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePulse and Interval Control for Method Consistency\u003c\/strong\u003e\u003cbr\u003eProgrammable pulse and rest intervals support reproducible processing conditions while helping manage heat buildup during extended runs.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eDigital Monitoring During Operation\u003c\/strong\u003e\u003cbr\u003eA built-in digital display provides real-time visibility of key operating parameters, improving process oversight and control.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eLarge Probe Head for Batch Processing\u003c\/strong\u003e\u003cbr\u003eFeatures a large probe design optimized for efficient energy transfer in larger volumes, ensuring effective coupling during batch-scale sonication.\u003c\/p\u003e\n\u003ch2\u003eTheory and Method\u003c\/h2\u003e\n\u003cp\u003eThe Ultrasonicator operates on the principle of ultrasonic cavitation within a liquid medium. The transducer converts electrical energy into high-frequency mechanical vibrations, which generate alternating pressure waves. These waves form microscopic bubbles that rapidly collapse, producing localized shear forces and pressure fluctuations. This energy supports effective dispersion, mixing, and structural disruption in liquid systems. It also assists in breaking down particle clusters and improving uniform distribution in polymers, nanomaterials, and other complex suspensions.\u003c\/p\u003e\n\u003cp\u003eA standard operating method begins with preparing the batch volume and placing the large probe head to ensure stable energy coupling. The operator then sets the power level and duty cycle according to the material requirements, followed by defining pulse on-time, pulse off-time, and total processing duration. Pulsed operation helps control temperature buildup during extended cycles while maintaining consistent ultrasonic energy delivery. After processing, dispersion quality is evaluated, and the same parameters can be reused for subsequent batches to maintain repeatability and process consistency.\u003c\/p\u003e\n\u003ch2\u003eIndustrial Ultrasonicator – QualiUltra™ Inds Series Technical Specification\u003c\/h2\u003e\n\u003ctable class=\"table\" border=\"1\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003cth\u003eQualiUltra™ Inds 2400\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eVoltage\u003c\/td\u003e\n\u003ctd\u003e220 V, 50 Hz (110V is also available)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWorking frequency\u003c\/td\u003e\n\u003ctd\u003e15 kHz\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eUltrasonic power\u003c\/td\u003e\n\u003ctd\u003e2400 W\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDuty cycle\u003c\/td\u003e\n\u003ctd\u003e1%–99%\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcessing capacity\u003c\/td\u003e\n\u003ctd\u003e1–5 L per cycle\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProbe head diameter\u003c\/td\u003e\n\u003ctd\u003e38 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePulse time setting\u003c\/td\u003e\n\u003ctd\u003e1–99 s\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eInterval time setting\u003c\/td\u003e\n\u003ctd\u003e1–99 s\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTotal time setting\u003c\/td\u003e\n\u003ctd\u003e1–99 min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDisplay\u003c\/td\u003e\n\u003ctd\u003eDigital display\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e","brand":"Qualitest USA LC","offers":[{"title":"Default Title","offer_id":52071008534839,"sku":null,"price":100.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0786\/1859\/1543\/files\/industrial-ultrasonicator1175482959.webp?v=1777563257","url":"https:\/\/qualitest.us\/ar\/products\/industrial-ultrasonicator","provider":"Qualitest USA LC","version":"1.0","type":"link"}