{"product_id":"ferrograph-analysis-software","title":"Ferrograph Analysis Software","description":"\u003ch2\u003eFerrograph Analysis Software – QualiFG™ FAS\u003c\/h2\u003e\n\u003cp\u003eQualiFG™ FAS is an advanced ferrograph analysis software platform designed to streamline image capture, wear-particle detection, and ferrogram evaluation within a unified workflow. It provides a connected environment for laboratories working with dual-analysis ferrographs, dual-rotary systems, and thistle-tube ferrograph setups, with seamless microscope-camera integration, automated imaging, and structured report generation.\u003c\/p\u003e\n\u003cp\u003eBuilt for modern oil analysis laboratories, QualiFG™ FAS enhances consistency in wear-debris interpretation across different operators while significantly improving reporting speed in microscopy-based ferrography. The system integrates deep-learning–driven particle recognition models trained on extensive industrial used-oil image datasets, enabling reliable classification and analysis of complex wear patterns. Its scalable architecture also supports customization for laboratory reporting standards and data management systems.\u003c\/p\u003e\n\u003cp\u003eIdeal for condition-monitoring programs, reliability engineering teams, and oil analysis facilities, QualiFG™ FAS provides a standardized approach to capturing, classifying, and documenting wear particles from ferrograms. It supports more structured diagnostics, improved data consistency, and efficient analysis workflows for better machinery health insights.\u003c\/p\u003e\n\u003ch2\u003eFerrograph Analysis Software – QualiFG™ FAS Applications\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eUsed-oil condition monitoring programs:\u003c\/strong\u003e\u003cbr\u003eQualiFG™ FAS supports routine ferrography workflows for wear trend evaluation and early detection of abnormal wear conditions. It helps analysts differentiate normal wear patterns from emerging faults through consistent image-based review of ferrograms.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eWear-mode identification and maintenance decisions:\u003c\/strong\u003e\u003cbr\u003eThe software assists in identifying key wear mechanisms such as cutting, sliding, fatigue, and oxide formation, along with other particle classifications. This supports more informed interpretation of debris morphology and helps link observed wear particles with probable machine condition and maintenance planning.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eStandardized reporting for QC and reliability teams:\u003c\/strong\u003e\u003cbr\u003eQualiFG™ FAS includes structured reporting and data management tools designed to improve repeatability in documentation, simplify result comparison, and support clear communication of ferrography findings across quality control and reliability teams.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eMulti-instrument ferrograph laboratories:\u003c\/strong\u003e\u003cbr\u003eThe platform is designed for laboratories operating multiple ferrograph systems. It supports integration with dual-analysis ferrographs, dual-rotary ferrographs, and thistle-tube ferrograph setups, enabling a coordinated and efficient ferrograph analysis workflow across instruments.\u003c\/p\u003e\n\u003ch2\u003eStandards\u003c\/h2\u003e\n\u003cp\u003eASTM D7690 – Defines the methodology for microscopic examination and characterization of wear and contaminant particles deposited on ferrogram surfaces, supporting consistent interpretation in ferrography-based analysis workflows.\u003c\/p\u003e\n\u003cp\u003eASTM D7684 – Provides standardized terminology and descriptive guidance for particle morphology, supporting clear and consistent classification of wear debris in microscopic particle identification and analysis processes.\u003c\/p\u003e\n\u003ch2\u003eFerrograph Analysis Software – QualiFG™ FAS Key Features\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eThree-in-one workflow:\u003c\/strong\u003e\u003cbr\u003eQualiFG™ FAS integrates image capture, wear-particle detection, and ferrogram analysis within a single environment. This unified workflow reduces the need to switch between separate tools during routine ferrography review.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eReal-time microscope image acquisition:\u003c\/strong\u003e\u003cbr\u003eThe software supports live image capture through compatible high-resolution microscope camera systems. It provides stable imaging performance with accurate color rendering to support detailed particle evaluation and documentation.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eDeep-learning wear-particle recognition:\u003c\/strong\u003e\u003cbr\u003eIts recognition engine is trained on extensive industrial used-oil image datasets, improving adaptability across varied ferrogram samples and supporting reliable particle classification under different operating conditions.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eWide recognition range:\u003c\/strong\u003e\u003cbr\u003eQualiFG™ FAS supports wear-particle detection across a size range of 0 to 1200 μm, covering the majority of particle scales encountered in standard ferrography and oil condition monitoring applications.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eTwelve particle categories:\u003c\/strong\u003e\u003cbr\u003eThe system classifies particles into 12 defined categories, including normal wear, fatigue wear, cutting wear, severe sliding wear, spherical particles, copper particles, and oxide particles, supporting structured interpretation of wear mechanisms.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eReporting and data interaction tools:\u003c\/strong\u003e\u003cbr\u003eBuilt-in reporting functions enable standardized documentation, efficient data handling, and simplified sharing of analysis results across laboratory and reliability teams.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eExpandable and customizable architecture:\u003c\/strong\u003e\u003cbr\u003eThe platform is designed with a flexible structure that supports customization based on laboratory requirements and integration into broader laboratory information management and condition monitoring systems.\u003c\/p\u003e\n\u003ch2\u003eTheory and Method\u003c\/h2\u003e\n\u003cp\u003eA ferrograph analysis workflow begins once a prepared ferrogram is positioned under a microscope for evaluation. QualiFG™ FAS captures high-resolution images through a compatible microscope camera, then processes these images using an intelligent recognition engine to classify wear particles. The analyzed data is subsequently organized into a structured reporting layer for review, documentation, and export.\u003c\/p\u003e\n\u003cp\u003eThe recognition system is based on a deep-learning model trained on extensive datasets containing tens of thousands of wear-particle images derived from industrial lubricating-oil samples. This training approach improves classification stability across varying sample conditions and supports more consistent interpretation of particle features in practical ferrography applications.\u003c\/p\u003e\n\u003cp\u003eOverall, the process delivers a unified image-analysis workflow for ferrography, where image acquisition, particle recognition, and reporting are integrated into a single continuous system, reducing reliance on separate manual analysis stages.\u003c\/p\u003e\n\u003ch2\u003eFerrograph Analysis Software – QualiFG™ FAS Technical Specification\u003c\/h2\u003e\n\u003ctable class=\"table\" border=\"1\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eQualiFG™ FAS\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eProduct Type\u003c\/td\u003e\n\u003ctd\u003eFerrograph Analysis Software\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePrimary Workflow\u003c\/td\u003e\n\u003ctd\u003eImage acquisition, wear-particle recognition, wear analysis\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCompatible Ferrograph Platforms\u003c\/td\u003e\n\u003ctd\u003eDual-analysis ferrograph, dual-rotary ferrograph, thistle-tube ferrograph\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eReferenced Standards\u003c\/td\u003e\n\u003ctd\u003eASTM D7690, ASTM D7684\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDesign Reference\u003c\/td\u003e\n\u003ctd\u003eSH\/T 0573\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eRecommended Computer\u003c\/td\u003e\n\u003ctd\u003e10th Gen Intel Core i5-10500, 8 GB RAM or higher\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eExample Camera\u003c\/td\u003e\n\u003ctd\u003eE3ISPM2000KPA\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCompatible Transmission Line\u003c\/td\u003e\n\u003ctd\u003eE301195 UL AWM Style 2725\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMicroscope Calibration Ruler\u003c\/td\u003e\n\u003ctd\u003e1 DIV = 0.01 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWear-Particle Recognition Range\u003c\/td\u003e\n\u003ctd\u003e0–1200 μm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eAcquisition Type\u003c\/td\u003e\n\u003ctd\u003eReal-time acquisition\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eImage Resolution\u003c\/td\u003e\n\u003ctd\u003e5480 × 3648 \/ 2736 × 1824\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eRecognition Categories\u003c\/td\u003e\n\u003ctd\u003e12 types\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e","brand":"Qualitest USA LC","offers":[{"title":"Default Title","offer_id":52175980986679,"sku":null,"price":100.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0786\/1859\/1543\/files\/ferrograph-analysis-software268943189.webp?v=1779361618","url":"https:\/\/qualitest.us\/ar\/products\/ferrograph-analysis-software","provider":"Qualitest USA LC","version":"1.0","type":"link"}