{"product_id":"continuous-flow-ultrasonicator","title":"Continuous Flow Ultrasonicator","description":"\u003ch2\u003eContinuous Flow Ultrasonicator – QualiUltra™ Flow Series\u003c\/h2\u003e\n\u003cp\u003eThe QualiUltra™ Flow Series continuous flow ultrasonicator is engineered for inline cell disruption and high-shear processing within a controlled reactor pathway. It generates 20 kHz ultrasonic energy through a dedicated flow reactor, enabling uninterrupted processing instead of conventional batch operation. Two system configurations are available to accommodate varying throughput requirements while maintaining consistent power output, frequency stability, and probe geometry.\u003c\/p\u003e\n\u003cp\u003eDesigned for production-oriented environments, the system integrates data logging, user access control, and network connectivity to support process traceability and operational monitoring. Integrated temperature regulation assists in maintaining stable processing conditions during extended operation cycles.\u003c\/p\u003e\n\u003cp\u003eThe QualiUltra™ Flow Series is built around a compact ultrasonic reactor module paired with a 10-inch touchscreen interface for intuitive control. It supports both focused and distributed ultrasonic energy delivery, depending on the selected configuration. With a rated power of 750 W and adjustable output settings, the system provides operational flexibility for different viscosity levels and solid concentrations. The SUS316 stainless steel flow reactor ensures compatibility with wet processing applications and supports efficient cleaning routines. Built-in memory allows recipe management along with structured process recordkeeping for repeatable workflows.\u003c\/p\u003e\n\u003ch2\u003eApplications\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eContinuous cell disruption for bioprocessing and biotechnology laboratories\u003c\/strong\u003e\u003cbr\u003eInline sonication supports cell rupture during continuous flow, enabling efficient release of intracellular proteins and simplifying downstream extraction workflows. Compared with batch probe methods, continuous processing can reduce manual handling and improve workflow consistency.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eEmulsification and homogenization in process development\u003c\/strong\u003e\u003cbr\u003eUltrasonic cavitation promotes fine droplet breakup and improves mixing uniformity in liquid systems. Flow-based processing allows controlled residence time, supporting repeatable experimental conditions during formulation and process optimization.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eNanomaterial dispersion and deagglomeration\u003c\/strong\u003e\u003cbr\u003eContinuous ultrasonic energy assists in breaking weak agglomerates and maintaining stable dispersions. This is especially useful for scale-up studies where consistent dispersion quality is required across multiple production runs.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eLiquid processing workflows requiring documentation and traceability\u003c\/strong\u003e\u003cbr\u003eIntegrated data logging and export functions support documentation in SOP-driven environments. User access control and multi-operator setup help maintain standardized operation across different shifts and users.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eTemperature-controlled inline processing\u003c\/strong\u003e\u003cbr\u003eCompatibility with external thermostat systems and reactor temperature management helps regulate heat generation during operation. This supports processing of temperature-sensitive materials and extended runtime applications.\u003c\/p\u003e\n\u003ch3\u003eStandards Compliance\u003c\/h3\u003e\n\u003cp\u003e\u003cstrong\u003eIEC 61010-1\u003c\/strong\u003e\u003cbr\u003eSafety requirements for electrical equipment used in measurement, control, and laboratory environments. This standard defines protection measures for operators and equipment during routine laboratory operation.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eIEC 61326-1\u003c\/strong\u003e\u003cbr\u003eElectromagnetic compatibility (EMC) requirements for laboratory and analytical instruments. It ensures stable performance in environments with electronic interference and mixed instrumentation setups.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eISO 20427:2023\u003c\/strong\u003e\u003cbr\u003eGuidance for ultrasonic dispersion processes, supporting structured method development and documentation for sonication-based workflows. This standard helps align process consistency and technical reporting in ultrasonic applications.\u003c\/p\u003e\n\u003ch2\u003eContinuous Flow Ultrasonicator – QualiUltra™ Flow Series Key Features\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eContinuous flow processing architecture\u003c\/strong\u003e\u003cbr\u003eEnables inline ultrasonic treatment instead of batch-based operation, improving processing efficiency and supporting higher throughput in repeatable workflows.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eTwo ultrasonic configurations\u003c\/strong\u003e\u003cbr\u003eFocused mode delivers concentrated energy within a compact reactor zone, while distributed mode provides a broader treatment area for varied processing requirements.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eSUS316 flow reactor construction\u003c\/strong\u003e\u003cbr\u003eThe reactor is built from SUS316 stainless steel, suitable for liquid processing environments and designed to support routine cleaning procedures.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAdjustable power with stable 20 kHz frequency\u003c\/strong\u003e\u003cbr\u003e750 W ultrasonic output with adjustable intensity allows adaptation to different sample viscosities and solid content while maintaining consistent operating frequency.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003e10-inch touchscreen control interface\u003c\/strong\u003e\u003cbr\u003eA responsive touchscreen panel simplifies setup, parameter adjustment, and day-to-day operation across different users.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eIntegrated data logging and export functions\u003c\/strong\u003e\u003cbr\u003eInternal storage records process parameters and operational history, with USB export capability for documentation and analysis.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eNetwork connectivity and synchronization support\u003c\/strong\u003e\u003cbr\u003eRJ45 Ethernet interface enables data synchronization across connected systems when required for process monitoring.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eUser permission management system\u003c\/strong\u003e\u003cbr\u003eThree-tier access control structure helps regulate operator permissions and supports standardized operational procedures.\u003c\/p\u003e\n\u003ch2\u003eTheory and Method\u003c\/h2\u003e\n\u003cp\u003eThis ultrasonicator operates by generating high-frequency mechanical vibrations that induce cavitation within the liquid flowing through the reactor. The formation and collapse of cavitation bubbles create localized shear forces and micro-streaming effects, which contribute to particle disruption, improved dispersion, and enhanced mixing performance.\u003c\/p\u003e\n\u003cp\u003eThe continuous flow reactor introduces precise residence-time control, allowing process intensity to be regulated through adjustments in flow rate and exposure duration. Pulse operation settings can be applied to control thermal buildup and support stable processing conditions. Integrated temperature control functions further help maintain consistent operating parameters during extended continuous runs.\u003c\/p\u003e\n\u003ch2\u003eTypical Operating Workflow\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003eConnect the flow reactor assembly and verify temperature control setup if required.\u003cbr\u003e\n\u003c\/li\u003e\n\u003cli\u003eSelect either focused or distributed ultrasonic mode depending on the process requirement.\u003cbr\u003e\n\u003c\/li\u003e\n\u003cli\u003eConfigure power level, pulse parameters, and total processing time.\u003cbr\u003e\n\u003c\/li\u003e\n\u003cli\u003eAdjust and maintain the target flow rate to match the desired processing capacity.\u003cbr\u003e\n\u003c\/li\u003e\n\u003cli\u003eAfter completion, export operational data via USB for documentation and repeatable process validation.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eContinuous Flow Ultrasonicator – QualiUltra™ Flow Series Technical Specification\u003c\/h2\u003e\n\u003ctable class=\"table\" border=\"1\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003cth\u003eQualiUltra™ Flow 150\u003c\/th\u003e\n\u003cth\u003eQualiUltra™ Flow 200\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eProduct type\u003c\/td\u003e\n\u003ctd\u003eFocused Continuous Flow Ultrasonic Cell Disruptor\u003c\/td\u003e\n\u003ctd\u003eDistributed Continuous Flow Ultrasonic Cell Disruptor\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eUltrasonic frequency\u003c\/td\u003e\n\u003ctd colspan=\"2\"\u003e20 kHz ±1 kHz\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eUltrasonic type\u003c\/td\u003e\n\u003ctd\u003eFocused ultrasonic\u003c\/td\u003e\n\u003ctd\u003eDistributed ultrasonic\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProbe diameter\u003c\/td\u003e\n\u003ctd colspan=\"2\"\u003e20 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePower\u003c\/td\u003e\n\u003ctd colspan=\"2\"\u003e750 W\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eUltrasonic reactor material\u003c\/td\u003e\n\u003ctd colspan=\"2\"\u003eSUS316\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eUltrasonic reactor volume\u003c\/td\u003e\n\u003ctd\u003e150 mL\u003c\/td\u003e\n\u003ctd\u003e200 mL\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eUltrasonic power setting\u003c\/td\u003e\n\u003ctd colspan=\"2\"\u003e1%–100%\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eUltrasonic pulse setting\u003c\/td\u003e\n\u003ctd colspan=\"2\"\u003e0–99 s\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eUltrasonic working time setting\u003c\/td\u003e\n\u003ctd colspan=\"2\"\u003e1–99 s\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eUltrasonic total time setting\u003c\/td\u003e\n\u003ctd colspan=\"2\"\u003e1–999 min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eUltrasonic processing capacity\u003c\/td\u003e\n\u003ctd colspan=\"2\"\u003e5–50 L\/h\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOperation mode\u003c\/td\u003e\n\u003ctd colspan=\"2\"\u003e10-inch touch screen\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCommunication interface\u003c\/td\u003e\n\u003ctd colspan=\"2\"\u003eRJ45 Ethernet\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePermission management\u003c\/td\u003e\n\u003ctd colspan=\"2\"\u003eThree-level permission management\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eData logging\u003c\/td\u003e\n\u003ctd colspan=\"2\"\u003eBuilt-in storage, saves operation records\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eData export\u003c\/td\u003e\n\u003ctd colspan=\"2\"\u003eExport via USB port\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eUPS support\u003c\/td\u003e\n\u003ctd colspan=\"2\"\u003eOptional\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTime synchronization\u003c\/td\u003e\n\u003ctd colspan=\"2\"\u003eNetwork synchronization available\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eNumber of users\u003c\/td\u003e\n\u003ctd colspan=\"2\"\u003eMultiple user roles can be set\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eReactor temperature control\u003c\/td\u003e\n\u003ctd colspan=\"2\"\u003e-30°C to 100°C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e","brand":"Qualitest USA LC","offers":[{"title":"Default Title","offer_id":52071124336951,"sku":null,"price":100.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0786\/1859\/1543\/files\/continuous-flow-ultrasonicator339048456.webp?v=1777565612","url":"https:\/\/qualitest.us\/ar\/products\/continuous-flow-ultrasonicator","provider":"Qualitest USA LC","version":"1.0","type":"link"}