{"title":"Ferrograph","description":"\u003ch2\u003eFerrograph\u003c\/h2\u003e\n\u003cp\u003eA Ferrograph is a specialized instrument or integrated analysis platform used to isolate, examine, measure, and interpret wear particles found in in-service lubricants. During the ferrography process, wear debris is extracted from oil samples and prepared for visual or quantitative assessment, helping analysts evaluate wear severity, particle characteristics, contamination levels, and overall machine health. This makes ferrography an essential technique for predictive maintenance, lubricant condition assessment, and machinery reliability programs.\u003c\/p\u003e\n\u003cp\u003eThe QualiFG™ product family is developed to support the complete ferrography process instead of addressing only one stage of analysis. The lineup includes dual analytical ferrogram preparation systems, high-speed dual-channel ferrogram generation, laboratory ferrograph solutions, direct-reading screening instruments, ferrograph microscopy platforms, image-analysis software, and portable field-ready analyzers. Together, these solutions support sample preparation, quantitative screening, microscopic examination, digital evaluation, and onsite wear monitoring.\u003c\/p\u003e\n\u003cp\u003eThis series is ideal for oil analysis laboratories, maintenance teams, reliability engineers, and condition-monitoring operations working with lubricated equipment across transportation, steel and heavy industry, power generation, marine applications, and industrial rotating assets. Across the portfolio, the emphasis remains on earlier wear identification, improved particle assessment, and more consistent reporting.\u003c\/p\u003e\n\u003ch2\u003eProduct Lineup\u003c\/h2\u003e\n\u003ch3\u003e1. Dual Analytical Ferrograph – QualiFG™ 1000\u003c\/h3\u003e\n\u003cp\u003eQualiFG™ 1000 is a laboratory ferrograph designed for dual-channel ferrogram preparation from used lubricants. It supports automatic, semi-automatic, and manual operation modes while preparing two ferrograms simultaneously to improve testing capacity. The system provides controlled magnetic separation and produces ferrograms ready for microscopic evaluation.\u003c\/p\u003e\n\u003ch3\u003e2. Laboratory Dual Analysis Ferrograph – QualiFG™ 2000\u003c\/h3\u003e\n\u003cp\u003eQualiFG™ 2000 is a dual-channel ferrograph developed for wear-particle separation and ferrogram preparation from lubricating and hydraulic oils. Features such as synchronized dual-channel processing, automatic and semi-automatic operation, adjustable sample flow, and integrated waste management support efficient routine ferrography with repeatable output and reduced operator intervention.\u003c\/p\u003e\n\u003ch3\u003e3. Fast Dual Analysis Ferrograph – QualiFG™ 3000\u003c\/h3\u003e\n\u003cp\u003eQualiFG™ 3000 is a high-speed dual-channel ferrograph created for in-service lubricating and hydraulic oils. It delivers rapid ferrogram preparation through automated operation and high-gradient magnetic separation, producing dual ferrograms in under 20 minutes. It is suited for laboratories requiring faster analysis cycles while maintaining detailed wear interpretation capabilities.\u003c\/p\u003e\n\u003ch3\u003e4. Laboratory Ferrograph – QualiFG™ Lab\u003c\/h3\u003e\n\u003cp\u003eQualiFG™ Lab is a bench-top ferrograph built around a manual thistle-tube and gravity-fed preparation process. Designed for repeatable wear-debris evaluation, it operates with low sample volumes and reduced solvent consumption without requiring external compressed gas. This configuration supports routine analytical ferrography and microscopic examination.\u003c\/p\u003e\n\u003ch3\u003e5. Direct Reading Ferrograph – QualiFG™ DRF\u003c\/h3\u003e\n\u003cp\u003eQualiFG™ DRF is a quantitative ferrograph developed for rapid screening of ferromagnetic wear particles in used oils. Through magnetic-gradient separation and optical measurement, it delivers quick numerical wear indicators, making it valuable as an initial screening solution before advanced analytical ferrography or microscopic assessment.\u003c\/p\u003e\n\u003ch3\u003e6. Ferrograph Microscope – QualiFG™ Micro\u003c\/h3\u003e\n\u003cp\u003eQualiFG™ Micro is a dedicated microscope platform for ferrogram examination, wear-particle classification, and image-supported reporting. It features an infinite optical system with magnification ranging from 50X to 1000X, combined with brightfield and darkfield objectives and both reflected and transmitted illumination for detailed analysis and documentation.\u003c\/p\u003e\n\u003ch3\u003e7. Ferrograph Analysis Software – QualiFG™ FAS\u003c\/h3\u003e\n\u003cp\u003eQualiFG™ FAS is an integrated software platform developed for image capture, wear-particle recognition, and analytical interpretation. Compatible with dual-analysis ferrographs, dual-rotary ferrographs, and thistle-tube systems, it supports real-time acquisition, AI-powered recognition capabilities, and reporting functions that improve consistency across ferrograph interpretation workflows.\u003c\/p\u003e\n\u003ch3\u003e8. Portable Ferrograph Analyzer – QualiFG™ Port\u003c\/h3\u003e\n\u003cp\u003eQualiFG™ Port is a compact, field-ready ferrograph designed for fast assessment of ferromagnetic wear particles in lubricating oils. Combining electromagnetic particle collection with image-recognition technology, it supports trend tracking, wear classification, and report generation directly at the inspection location for quicker maintenance decisions.\u003c\/p\u003e\n\u003ch2\u003eWhy Choose the QualiFG™ Series for Ferrograph Instruments?\u003c\/h2\u003e\n\u003ch3\u003eComplete Ferrography Solution\u003c\/h3\u003e\n\u003cp\u003eQualiFG™ extends beyond a single instrument category by covering ferrogram preparation, direct-reading analysis, microscopy, software-driven interpretation, and portable field evaluation. This creates a connected ferrography workflow within one coordinated product family.\u003c\/p\u003e\n\u003ch3\u003eLaboratory and Field Flexibility\u003c\/h3\u003e\n\u003cp\u003eThe lineup includes laboratory ferrographs, rapid screening systems, microscope platforms, advanced software, and portable analyzers, allowing teams to select the right configuration for centralized testing, production-floor evaluation, or field inspections.\u003c\/p\u003e\n\u003ch3\u003eStronger Predictive Maintenance Support\u003c\/h3\u003e\n\u003cp\u003eThe QualiFG™ series helps maintenance programs identify abnormal wear earlier, classify wear mechanisms more accurately, and support maintenance planning with clearer analytical insight. Whether the requirement is rapid quantitative assessment or detailed microscopic interpretation, the portfolio supports data-driven reliability practices.\u003c\/p\u003e\n\u003ch3\u003eBroad Industrial Compatibility\u003c\/h3\u003e\n\u003cp\u003eThe QualiFG™ range is positioned for transportation, steel and heavy manufacturing, electric power, marine operations, and industrial rotating equipment, making it suitable across diverse machinery environments and lubrication applications.\u003c\/p\u003e\n\u003ch3\u003eScalable Growth Path\u003c\/h3\u003e\n\u003cp\u003eOrganizations can expand capabilities progressively—from direct-reading wear screening to laboratory ferrogram preparation, advanced microscopy review, and software-guided interpretation—creating a flexible path for future analytical requirements.\u003c\/p\u003e\n\u003ch3\u003eGreater Consistency in Wear Analysis\u003c\/h3\u003e\n\u003cp\u003eAcross the series, the focus remains on repeatable particle separation, clear ferrogram presentation, standardized interpretation, and streamlined reporting. Dual-channel systems increase productivity, microscope platforms strengthen identification, software enhances classification, and portable analyzers accelerate field response—creating more reliable and actionable ferrography results.\u003c\/p\u003e","products":[{"product_id":"dual-analytical-ferrograph","title":"Dual Analytical Ferrograph","description":"\u003ch2\u003eDual Analytical Ferrograph – QualiFG™ 1000\u003c\/h2\u003e\n\u003cp\u003eThe Dual Analytical Ferrograph QualiFG™ 1000 is a precision laboratory ferrograph developed to prepare ferrograms from used lubricants for advanced wear particle analysis and equipment condition monitoring. Through a controlled magnetic separation process, wear particles are isolated and deposited onto a ferrogram substrate for microscopic evaluation, helping laboratories assess wear severity, identify particle characteristics, and determine likely machine operating conditions.\u003c\/p\u003e\n\u003cp\u003eBuilt with two independent preparation channels, QualiFG™ 1000 enables simultaneous production of two ferrograms, increasing laboratory efficiency and supporting higher daily sample capacity. The system offers automatic, semi-automatic, and manual preparation modes, providing flexibility for routine oil analysis, verification procedures, and lower-volume testing requirements.\u003c\/p\u003e\n\u003cp\u003eDesigned for oil analysis laboratories, reliability engineering teams, and predictive maintenance programs, this ferrograph provides a practical solution for detecting abnormal wear patterns in lubricated equipment. It is well suited for applications across transportation, steel production, heavy industry, power generation, marine systems, and defense drivetrain monitoring, supporting more informed maintenance decisions and improved asset performance.\u003c\/p\u003e\n\u003ch2\u003eDual Analytical Ferrograph – QualiFG™ 1000 Applications\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eTransportation and Rail Equipment\u003c\/strong\u003e\u003cbr\u003eQualiFG™ 1000 supports wear debris monitoring in locomotive, engine, and drivetrain lubrication systems. By identifying unusual wear patterns at an earlier stage, maintenance teams can make more informed service decisions and reduce the risk of unexpected downtime and costly repairs.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eSteel and Heavy Industry\u003c\/strong\u003e\u003cbr\u003eThe system is well suited for circulating oil systems operating in fans, gearboxes, bearings, and other rotating machinery across steel and heavy industrial environments. Analytical ferrography enables effective separation and classification of wear particles, allowing laboratories to detect abrasive, fatigue, and sliding wear conditions with greater confidence.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePower Generation\u003c\/strong\u003e\u003cbr\u003eQualiFG™ 1000 assists with oil debris analysis in generator sets, turbines, auxiliary drives, and related equipment where lubricant condition provides valuable insight into machine health. Its dual-channel configuration supports efficient comparative testing and repeat sample analysis for laboratory workflows.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eMarine and Defense Drive Systems\u003c\/strong\u003e\u003cbr\u003eThis ferrograph is also suitable for transmission gearboxes and other mission-critical drive systems that require dependable condition monitoring. Early identification of wear particles supports improved equipment availability, operational reliability, and proactive maintenance planning.\u003c\/p\u003e\n\u003ch2\u003eStandards\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003eASTM D7690\u003c\/strong\u003e – Standard test method for the microscopic characterization of particles extracted from in-service lubricants using analytical ferrography, supporting detailed wear particle evaluation and machine condition assessment.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003eASTM D7684\u003c\/strong\u003e – Standard guide for the microscopic characterization, classification, and reporting of particles found in in-service lubricants to support consistent wear analysis practices.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003eSH\/T 0573\u003c\/strong\u003e – Test method for evaluating wear particles in used lubricating oils through the analytical ferrography method, supporting lubricant condition analysis and machinery monitoring.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eDual Analytical Ferrograph – QualiFG™ 1000 Key Features\u003c\/h2\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0786\/1859\/1543\/files\/qualifg-1-83232521.webp?v=1779356119\" alt=\"Dual Analytical Ferrograph\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eDual Independent Preparation Channels\u003c\/strong\u003e\u003cbr\u003eQualiFG™ 1000 generates two ferrograms simultaneously through separate circuits. This dual-path configuration improves laboratory throughput and supports efficient handling of paired or repeat samples for side-by-side comparison during routine oil analysis.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eFlexible Operating Modes\u003c\/strong\u003e\u003cbr\u003eThe system provides automatic, semi-automatic, and manual preparation options, allowing operators to align the workflow with sample volume, diagnostic requirements, and laboratory procedures for greater operational flexibility.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eHigh Magnetic Field Performance\u003c\/strong\u003e\u003cbr\u003eWith a maximum magnetic flux density of approximately \u003cstrong\u003e1.8 T\u003c\/strong\u003e and a magnetic field gradient exceeding \u003cstrong\u003e0.5 T\/mm\u003c\/strong\u003e, the instrument ensures effective particle separation and consistent deposition patterns on the ferrogram substrate, supporting reliable wear analysis.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAdjustable Sample Transport Flow\u003c\/strong\u003e\u003cbr\u003eOil transport flow can be adjusted within a range of \u003cstrong\u003e10 to 30 mL\/h\u003c\/strong\u003e, helping improve deposition stability and repeatability across test runs. This controlled flow contributes to more consistent analytical results.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eFast Preparation Cycle\u003c\/strong\u003e\u003cbr\u003eUnder specified operating conditions, two ferrograms can be prepared in less than 20 minutes. This rapid cycle supports high-throughput laboratory environments without disrupting routine oil analysis workflows.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eTransparent Ferrogram for Improved Diagnosis\u003c\/strong\u003e\u003cbr\u003eThe transparent ferrogram format enhances visual distinction between metallic, organic, and non-metallic debris, improving clarity during microscopic examination and supporting faster interpretation.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eParticle Arrangement for Better Interpretation\u003c\/strong\u003e\u003cbr\u003eWear particles are deposited according to magnetic response and size, allowing clearer identification of wear severity and probable wear sources during microscopic evaluation.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eMicroscope Compatibility\u003c\/strong\u003e\u003cbr\u003eThe system is compatible with an integrated optical setup featuring an infinite optical system, wide-field eyepiece, multiple objectives, and both reflected and transmitted illumination options, enabling detailed post-preparation analysis.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePneumatic Sample Transport\u003c\/strong\u003e\u003cbr\u003eQualiFG™ 1000 uses a pneumatic transport mechanism to guide oil samples through the preparation path, ensuring controlled and stable delivery throughout the ferrogram formation process.\u003c\/p\u003e\n\u003ch2\u003eTheory and Method\u003c\/h2\u003e\n\u003cp\u003eA ferrograph operates by passing a used lubricating oil sample over a ferrogram substrate while it is exposed to a strong magnetic field. During this process, ferrous and magnetically responsive wear particles are attracted and deposited in patterns influenced by both particle size and magnetic properties. In addition, non-ferrous debris and other contaminants may also be retained on the substrate, allowing broader analysis of lubricant condition. The prepared ferrogram is then examined under a microscope to evaluate particle morphology, size distribution, concentration, and spatial arrangement for wear assessment.\u003c\/p\u003e\n\u003cp\u003eQualiFG™ 1000 utilizes dual independent sample pathways, enabling simultaneous processing of two oil samples in parallel. This configuration improves laboratory efficiency and supports comparative analysis of related or repeat samples. A controlled sample transport system helps maintain stable deposition conditions, improving repeatability and supporting consistent time-based comparison of ferrograms.\u003c\/p\u003e\n\u003cp\u003eParticles are organized on the ferrogram according to their magnetic response and size, which facilitates faster interpretation during microscopic examination. The transparent ferrogram design further enhances visual distinction between metallic, organic, and non-metallic debris, improving clarity during diagnostic evaluation and supporting more accurate wear characterization.\u003c\/p\u003e\n\u003ch2\u003eDual Analytical Ferrograph – QualiFG™ 1000 Technical Specification\u003c\/h2\u003e\n\u003ctable class=\"table\" border=\"1\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eQualiFG™ 1000\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eProduct Type\u003c\/td\u003e\n\u003ctd\u003eDual Analytical Ferrograph\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePreparation Channels\u003c\/td\u003e\n\u003ctd\u003eDual independent circuits\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePreparation Modes\u003c\/td\u003e\n\u003ctd\u003eAutomatic \/ Semi-automatic \/ Manual\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMaximum Magnetic Flux Density\u003c\/td\u003e\n\u003ctd\u003e≈ 1.8 T\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMaximum Magnetic Field Gradient\u003c\/td\u003e\n\u003ctd\u003e\u0026gt; 0.5 T\/mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOil Transport Flow Range\u003c\/td\u003e\n\u003ctd\u003e10–30 mL\/h\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOil Line Size\u003c\/td\u003e\n\u003ctd\u003eOD 2.3 mm, ID 1.7 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTransport Method\u003c\/td\u003e\n\u003ctd\u003ePneumatic\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFerrogram Inclination Angle\u003c\/td\u003e\n\u003ctd\u003e1°–5°\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFerrogram Substrate Size\u003c\/td\u003e\n\u003ctd\u003e60 × 24 × 0.12 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eInstrument Dimensions\u003c\/td\u003e\n\u003ctd\u003e395 × 355 × 330 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWeight\u003c\/td\u003e\n\u003ctd\u003e13.5 kg\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOptical System\u003c\/td\u003e\n\u003ctd\u003eInfinite optical system\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eEyepiece\u003c\/td\u003e\n\u003ctd\u003eEW10×\/22\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eObjectives\u003c\/td\u003e\n\u003ctd\u003eMultiple BF\/DF options as listed by supplier\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eReferenced Standards\u003c\/td\u003e\n\u003ctd\u003eASTM D7690, ASTM D7684\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e","brand":"Qualitest USA LC","offers":[{"title":"Default Title","offer_id":52175572664631,"sku":null,"price":100.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0786\/1859\/1543\/files\/dual-analytical-ferrograph18304001.webp?v=1779356129"},{"product_id":"laboratory-dual-analysis-ferrograph","title":"Laboratory Dual Analysis Ferrograph","description":"\u003ch2\u003eLaboratory Dual Analysis Ferrograph – QualiFG™ 2000\u003c\/h2\u003e\n\u003cp\u003eThe QualiFG™ 2000 Laboratory Dual Analysis Ferrograph is a dual-channel system engineered for wear particle separation and precise ferrogram preparation from lubricating and hydraulic oil samples. It generates two ferrograms simultaneously, enabling higher sample throughput while maintaining consistent particle deposition for accurate microscopy-based wear debris evaluation.\u003c\/p\u003e\n\u003cp\u003eDesigned for advanced laboratory oil analysis, this system streamlines routine ferrography with reduced manual intervention. It features automatic sample handling, synchronized dual-channel operation, a high-gradient permanent magnetic field, and controlled flow regulation to ensure stable and repeatable ferrogram formation for reliable diagnostic results.\u003c\/p\u003e\n\u003cp\u003eThe QualiFG™ 2000 is well-suited for oil analysis laboratories, industrial maintenance programs, and condition monitoring teams focused on equipment reliability through analytical ferrography. It is widely applicable across transportation, steel manufacturing, heavy industry, power generation, as well as marine and defense gearbox lubrication systems.\u003c\/p\u003e\n\u003ch2\u003eLaboratory Dual Analysis Ferrograph – QualiFG™ 2000 Applications\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eTransportation and heavy fleet maintenance:\u003c\/strong\u003e\u003cbr\u003eThe QualiFG™ 2000 supports wear debris monitoring in diesel locomotives and heavy-duty fleet machinery. Analytical ferrography enables early detection of abnormal wear in bearings, gears, and pumps, helping maintenance teams make informed decisions when oil analysis indicates increased particle concentration.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eIron and steel industry:\u003c\/strong\u003e\u003cbr\u003eThis Ferrograph is well-suited for high-load applications such as fan assemblies, gear drives, and hydraulic systems operating in harsh, contamination-prone environments. The prepared ferrograms assist in distinguishing abrasive particles, fatigue-related debris, and external contaminants, improving the speed and accuracy of wear mechanism analysis.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eElectric power industry:\u003c\/strong\u003e\u003cbr\u003eThe QualiFG™ 2000 is also applicable for generator sets and other rotating equipment used in power generation facilities. Variations in particle size, shape, and distribution support early identification of scuffing, fatigue wear, or contamination-related issues during routine condition monitoring.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eMarine and defense gear systems:\u003c\/strong\u003e\u003cbr\u003eThe system is effective for propulsion systems and transmission gearboxes where early-stage wear detection is critical for operational reliability. Dual-channel ferrogram preparation enhances comparative evaluation and supports more reliable confirmation of wear-related findings.\u003c\/p\u003e\n\u003ch2\u003eStandards\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003eASTM D7690:\u003c\/strong\u003e Standard guide for microscopic identification of wear and contaminant particles on ferrograms prepared from in-service lubricants.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003eASTM D7684:\u003c\/strong\u003e Standard practice for classification, interpretation, and reporting of microscopic particle characterization in used lubricating oils.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003eSH\/T 0573:\u003c\/strong\u003e Analytical ferrography test method for evaluating wear particles in used lubricating oils.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eLaboratory Dual Analysis Ferrograph – QualiFG™ 2000 Key Features\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eDual-channel synchronous preparation:\u003c\/strong\u003e\u003cbr\u003eThe QualiFG™ 2000 generates two ferrograms simultaneously using independent channels. This increases daily sample throughput and enables direct comparison between samples for trend analysis, validation, and baseline-versus-issue assessment.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAutomatic and semi-automatic operation:\u003c\/strong\u003e\u003cbr\u003eThe system supports both automatic and semi-automatic modes. Once a sample is loaded, automatic processing reduces operator involvement, improving workflow efficiency for routine laboratory testing.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eHigh-gradient magnetic field:\u003c\/strong\u003e\u003cbr\u003eThe instrument utilizes a permanent magnet-based high-gradient field with a maximum flux density of approximately 1.8 T ±0.1 T and a field gradient exceeding 0.5 T\/mm (values to be verified prior to final specification release). This enables effective magnetic separation of wear particles during ferrogram preparation.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAdjustable sample flow for repeatability:\u003c\/strong\u003e\u003cbr\u003eControlled and adjustable flow settings help maintain uniform particle deposition on the ferrogram, supporting consistent results across repeated tests.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eFast preparation cycle:\u003c\/strong\u003e\u003cbr\u003eUnder standard operating conditions, two ferrograms can be prepared in less than 20 minutes, making the system suitable for routine oil analysis programs that require microscopy-based diagnostics without workflow delays.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eClear deposition track for improved analysis:\u003c\/strong\u003e\u003cbr\u003eThe ferrogram deposition area is designed for high clarity, allowing improved distinction between metallic, organic, and non-metallic particles under microscopic examination, which enhances diagnostic accuracy.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eParticle arrangement by magnetic response and size:\u003c\/strong\u003e\u003cbr\u003eParticles are separated and arranged according to magnetic properties and size, supporting faster interpretation of wear severity and debris distribution during microscopic evaluation.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAutomatic and manual cleaning options:\u003c\/strong\u003e\u003cbr\u003eThe system provides both automatic and manual cleaning modes, offering flexibility for routine maintenance and post-analysis preparation.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eIntegrated waste handling system:\u003c\/strong\u003e\u003cbr\u003eA built-in waste collection unit with vacuum-assisted extraction transfers waste liquid into a dedicated container, helping maintain a cleaner working environment and reducing exposure to vapor emissions.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eLow sensitivity to moisture content:\u003c\/strong\u003e\u003cbr\u003eOil moisture has minimal impact on ferrogram formation, allowing reliable analysis of routine field samples with varying contamination levels.\u003c\/p\u003e\n\u003ch2\u003eTheory and Method\u003c\/h2\u003e\n\u003cp\u003eA Ferrograph operates by passing an oil sample over a ferrographic substrate while the fluid is exposed to a magnetic field. Ferrous particles are attracted and aligned along the magnetic gradient, depositing in characteristic patterns, while non-ferrous particles and contaminants settle based on flow dynamics and gravitational effects. This controlled deposition forms a distinct track that enables microscopic evaluation of particle type, size, surface condition, and probable wear mechanisms.\u003c\/p\u003e\n\u003cp\u003eThe QualiFG™ 2000 is designed with two independent circuits, enabling simultaneous preparation of two oil samples. Its controlled flow system, combined with a high-gradient magnetic field, organizes particles according to magnetic response and size distribution, supporting consistent ferrogram formation, improved repeatability, and efficient comparative analysis between samples.\u003c\/p\u003e\n\u003cp\u003eThe transparent ferrogram enhances visual clarity during microscopy, allowing clearer separation of metallic, organic, and non-metallic debris. Reduced particle overlap and more structured deposition improve observation quality, enabling faster and more reliable diagnostic interpretation.\u003c\/p\u003e\n\u003ch2\u003eLaboratory Dual Analysis Ferrograph – QualiFG™ 2000 Technical Specification\u003c\/h2\u003e\n\u003ctable class=\"table\" border=\"1\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eQualiFG™ 2000\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eProduct type\u003c\/td\u003e\n\u003ctd\u003eLaboratory Dual Analysis Ferrograph\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePreparation channels\u003c\/td\u003e\n\u003ctd\u003eDual-channel synchronous preparation\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePreparation modes\u003c\/td\u003e\n\u003ctd\u003eAutomatic \/ Semi-automatic\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eVoltage\u003c\/td\u003e\n\u003ctd\u003eAC 220 V, 50 Hz\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOptional voltage\u003c\/td\u003e\n\u003ctd\u003e110 V available\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWear particle measurement range\u003c\/td\u003e\n\u003ctd\u003e0 to 800 μm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSampling \/ injection method\u003c\/td\u003e\n\u003ctd\u003eMicro-pump pressure type, automatic sampling\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCleaning methods\u003c\/td\u003e\n\u003ctd\u003eAutomatic cleaning and manual cleaning\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMagnetic field\u003c\/td\u003e\n\u003ctd\u003ePermanent magnet, high-gradient magnetic field\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMaximum magnetic field gradient\u003c\/td\u003e\n\u003ctd\u003e\u0026gt; 0.5 T\/mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMaximum magnetic flux density\u003c\/td\u003e\n\u003ctd\u003e1.8 T ±0.1 T\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDilution \/ cleaning solvent\u003c\/td\u003e\n\u003ctd\u003eTetrachloroethylene\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePlate inclination\u003c\/td\u003e\n\u003ctd\u003e1° to 5°\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDisplay\u003c\/td\u003e\n\u003ctd\u003edual 1.54-inch OLED displays\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOil sample transfer speed\u003c\/td\u003e\n\u003ctd\u003e10 to 30 mL\/h\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCleaning agent flow rate\u003c\/td\u003e\n\u003ctd\u003e30 to 100 mL\/h\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMeasurement resolution\u003c\/td\u003e\n\u003ctd\u003e1 μm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSample volume per analysis\u003c\/td\u003e\n\u003ctd\u003e1 mL\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOil delivery pipe size\u003c\/td\u003e\n\u003ctd\u003eOD 2.6 mm, ID 1.8 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFerrographic substrate size\u003c\/td\u003e\n\u003ctd\u003e60 × 24 × 0.17 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOverall size\u003c\/td\u003e\n\u003ctd\u003e395 × 355 × 335 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWeight\u003c\/td\u003e\n\u003ctd\u003eAbout 14 kg\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eReferenced standards\u003c\/td\u003e\n\u003ctd\u003eASTM D7690, ASTM D7684\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e","brand":"Qualitest USA LC","offers":[{"title":"Default Title","offer_id":52175596814647,"sku":null,"price":100.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0786\/1859\/1543\/files\/laboratory-dual-analysis-ferrograph191673059.webp?v=1779356432"},{"product_id":"fast-dual-analysis-ferrograph","title":"Fast Dual Analysis Ferrograph","description":"\u003ch2\u003eFast Dual Analysis Ferrograph – QualiFG™ 3000\u003c\/h2\u003e\n\u003cp\u003eThe Fast Dual Analysis Ferrograph QualiFG™ 3000 is a dual-channel ferrograph system engineered for preparing ferrograms from in-service lubricating and hydraulic oils to support microscopy-based wear particle analysis. It generates two ferrograms simultaneously, enabling laboratories to increase sample throughput while ensuring uniform particle deposition for reliable comparison, assessment, and diagnostic consistency.\u003c\/p\u003e\n\u003cp\u003eThe system utilizes a high-gradient magnetic field, controlled flow dynamics, and automated sample handling to deliver repeatable ferrogram preparation with reduced operator input and improved analytical consistency.\u003c\/p\u003e\n\u003cp\u003eThe QualiFG™ 3000 is designed for oil analysis laboratories, condition monitoring programs, and maintenance teams that require efficient and rapid wear debris evaluation. It is suitable for use in transportation, steel and heavy industries, electric power generation, and marine or defense gearbox applications, where detailed wear particle morphology analysis provides deeper maintenance insights beyond basic concentration-based screening.\u003c\/p\u003e\n\u003ch2\u003eFast Dual Analysis Ferrograph – QualiFG™ 3000 Applications\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eTransportation and heavy fleet operations:\u003c\/strong\u003e\u003cbr\u003eThe QualiFG™ 3000 is widely used for condition monitoring of locomotives, trucks, and off-highway machinery. Through analytical ferrography, it supports early detection of abnormal wear in bearings, gear systems, pumps, and other lubricated components, helping maintenance teams address issues before they impact operational uptime.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eIron and steel industry:\u003c\/strong\u003e\u003cbr\u003eThis ferrograph system is well-suited for heavy industrial assets such as fan assemblies, gear drives, and hydraulic systems. Ferrograph analysis enables clear separation of abrasive particles, fatigue debris, and contamination, allowing analysts to link particle morphology with underlying wear mechanisms for more accurate diagnostics.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eElectric power sector:\u003c\/strong\u003e\u003cbr\u003eThe QualiFG™ 3000 is also used in generator systems and auxiliary equipment where lubrication health directly affects reliability. Ferrographic output helps confirm wear severity when vibration trends, temperature changes, or oil condition indicators begin to show deviation from normal operating patterns.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eMarine and defense drivetrain systems:\u003c\/strong\u003e\u003cbr\u003eThis instrument is applicable for transmission gearboxes and propulsion-related systems where early-stage wear detection is critical for maintaining uptime and operational readiness. The dual-channel configuration supports parallel sample preparation, enabling comparative evaluation and verification across similar assets for more confident analysis outcomes.\u003c\/p\u003e\n\u003ch2\u003eStandards\u003c\/h2\u003e\n\u003cp\u003eThe QualiFG™ 3000 is designed in alignment with widely recognized international standards and practices for analytical ferrography and wear particle characterization in oil analysis programs:\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003eASTM D7690\u003c\/strong\u003e — Standard practice for the microscopic characterization of particles from in-service lubricants using analytical ferrography. This standard defines procedures for preparing and examining ferrograms for wear debris analysis.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003eASTM D7684\u003c\/strong\u003e — A supporting guide that establishes consistent terminology and a structured framework for classifying and describing particle morphology in microscopic oil analysis. It is commonly used alongside ASTM D7690 and related sample preparation methods.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e\u003cstrong\u003eSH\/T 0573\u003c\/strong\u003e — A widely adopted analytical ferrography method used in oil analysis laboratories for wear particle examination and condition monitoring applications.\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eThese standards support consistent ferrogram preparation, interpretation, and reporting across condition monitoring and lubricant analysis programs.\u003c\/p\u003e\n\u003ch2\u003eFast Dual Analysis Ferrograph – QualiFG™ 3000 Key Features\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eDual-channel synchronous preparation:\u003c\/strong\u003e\u003cbr\u003eThe QualiFG™ 3000 is equipped with two independent channels, allowing simultaneous production of two ferrograms in a single analytical cycle. This increases laboratory throughput and supports easier side-by-side evaluation of reference and suspect samples for improved diagnostic comparison.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAutomated operation with minimal manual handling:\u003c\/strong\u003e\u003cbr\u003eAfter sample loading, the system carries out the ferrogram preparation process automatically. This reduces manual intervention and allows operators to concentrate on microscopy evaluation and reporting tasks, making it well-suited for routine oil analysis workflows.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eHigh-gradient permanent magnetic field:\u003c\/strong\u003e\u003cbr\u003eThe system is based on a permanent magnet configuration that generates a high-gradient magnetic field. As specified, it delivers a maximum magnetic flux density of 1.8 T ±0.1 T, with a magnetic field gradient greater than 0.5 T\/mm. This design supports controlled particle deposition and helps minimize particle stacking during ferrogram formation. \u003cem\u003e(All magnetic specifications should be verified against the final approved factory datasheet prior to publication or use in formal documentation.)\u003c\/em\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cem\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0786\/1859\/1543\/files\/qualifg-4-621566024.webp?v=1779356859\" alt=\"Fast Dual Analysis Ferrograph\"\u003e\u003c\/em\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAdjustable sample flow:\u003c\/strong\u003e\u003cbr\u003eThe oil sample transport rate can be adjusted between 10 and 30 mL\/h, supporting stable deposition conditions and improved repeatability. The cleaning agent flow is also adjustable, with a maximum flow rate of more than 100 mL\/h, allowing flexibility across different sample conditions.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eFast preparation cycle:\u003c\/strong\u003e\u003cbr\u003eThe system can typically produce two ferrograms in under 20 minutes. This short cycle time supports efficient laboratory workflows and helps maintain consistent sample processing in routine oil analysis programs.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eClear ferrogram track for improved diagnosis:\u003c\/strong\u003e\u003cbr\u003eThe ferrogram deposition track is designed to remain clear and transparent, enabling easier differentiation of metallic, organic, and non-metallic particles during microscopic examination. The structured particle arrangement supports faster and more effective interpretation.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eReduced particle stacking:\u003c\/strong\u003e\u003cbr\u003eControlled deposition conditions help minimize particle accumulation and stacking, resulting in cleaner ferrograms that are easier to analyze under microscopy.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eIntegrated waste handling system:\u003c\/strong\u003e\u003cbr\u003eThe QualiFG™ 3000 includes a built-in waste collection system. A vacuum pump transfers waste liquid into a dedicated container, helping reduce exposure to volatile organic vapors and improving laboratory safety.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eLow sensitivity to moisture in oil samples:\u003c\/strong\u003e\u003cbr\u003eThe system is largely unaffected by moisture content in oil samples, ensuring reliable ferrogram preparation even when working with routine field-collected lubricating oil samples.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0786\/1859\/1543\/files\/qualifg-5-1002304718.webp?v=1779356858\" alt=\"Fast Dual Analysis Ferrograph\"\u003e\u003c\/p\u003e\n\u003ch2\u003eTheory and Method\u003c\/h2\u003e\n\u003cp\u003eA ferrograph operates by directing an oil sample across a ferrographic substrate placed within a controlled magnetic field. Ferrous particles are strongly attracted and align along the magnetic gradient, while non-ferrous particles and other contaminants deposit based on fluid flow dynamics and natural settling behavior. This process forms a structured deposition track in which larger and more magnetically responsive particles tend to appear earlier along the slide, supporting faster and more organized microscopic evaluation.\u003c\/p\u003e\n\u003cp\u003eOnce the ferrogram is prepared, it is examined under an optical microscope for detailed wear particle analysis. Analysts assess particle type, size distribution, surface morphology, and probable wear mechanisms to interpret equipment condition. The transparent nature of the deposition track enhances visual separation of metallic, organic, and non-metallic debris, while the ordered particle arrangement based on magnetic response and size helps improve the efficiency and accuracy of classification during microscopy.\u003c\/p\u003e\n\u003ch2\u003eFast Dual Analysis Ferrograph – QualiFG™ 3000 Technical Specification\u003c\/h2\u003e\n\u003ctable class=\"table\" border=\"1\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eQualiFG™ 3000\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eProduct type\u003c\/td\u003e\n\u003ctd\u003eFast Dual Analysis Ferrograph\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePreparation channels\u003c\/td\u003e\n\u003ctd\u003eDual-channel synchronous preparation\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eVoltage\u003c\/td\u003e\n\u003ctd\u003eAC 220 V, 50 Hz\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOptional voltage\u003c\/td\u003e\n\u003ctd\u003e110 V available\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePower adapter\u003c\/td\u003e\n\u003ctd\u003e12 V power adapter included\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWear particle measurement range\u003c\/td\u003e\n\u003ctd\u003e0 to 800 μm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eInjection method\u003c\/td\u003e\n\u003ctd\u003eMicro-pump pressure type, automatic sampling\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCleaning methods\u003c\/td\u003e\n\u003ctd\u003eAutomatic cleaning and manual cleaning\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMagnetic field gradient\u003c\/td\u003e\n\u003ctd\u003e\u0026gt; 0.5 T\/mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMaximum magnetic flux density\u003c\/td\u003e\n\u003ctd\u003e1.8 T ±0.1 T\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMagnet design\u003c\/td\u003e\n\u003ctd\u003ePermanent magnet, high-gradient field\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDilution \/ cleaning solvent\u003c\/td\u003e\n\u003ctd\u003eTetrachloroethylene\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePlate inclination\u003c\/td\u003e\n\u003ctd\u003e1° to 5° adjustable range\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDisplay\u003c\/td\u003e\n\u003ctd\u003e10.1-inch LCD touch screen\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOil sample transport\u003c\/td\u003e\n\u003ctd\u003eAdjustable flow range 10 to 30 mL\/h\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCleaning agent flow\u003c\/td\u003e\n\u003ctd\u003eAdjustable; maximum \u0026gt;100 mL\/h\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMeasurement resolution\u003c\/td\u003e\n\u003ctd\u003e1 µm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSample volume per analysis\u003c\/td\u003e\n\u003ctd\u003e1 mL\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOil delivery pipe size\u003c\/td\u003e\n\u003ctd\u003eOD 2.6 mm, ID 1.8 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFerrographic substrate size\u003c\/td\u003e\n\u003ctd\u003e60 × 24 × 0.17 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSize (L × W × H)\u003c\/td\u003e\n\u003ctd\u003e395 × 355 × 335 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWeight\u003c\/td\u003e\n\u003ctd\u003eAbout 14 kg\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eStandards reference\u003c\/td\u003e\n\u003ctd\u003eASTM D7690, ASTM D7684\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e","brand":"Qualitest USA LC","offers":[{"title":"Default Title","offer_id":52175641706807,"sku":null,"price":100.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0786\/1859\/1543\/files\/fast-dual-analysis-ferrograph1828631720.webp?v=1779356826"},{"product_id":"laboratory-ferrograph","title":"Laboratory Ferrograph","description":"\u003ch2\u003eLaboratory Ferrograph – QualiFG™ Lab Applications\u003c\/h2\u003e\n\u003cp\u003eLaboratory Ferrograph – QualiFG™ Lab is a compact bench-top ferrograph system designed for preparing ferrograms from in-service lubricating oils, hydraulic oils, coolants, and fuel samples. It utilizes a thistle-tube, gravity-fed flow system to guide a diluted sample across the ferrogram substrate, enabling controlled particle deposition for reliable microscopic examination and reporting.\u003c\/p\u003e\n\u003cp\u003eQualiFG™ Lab is developed for laboratories and maintenance teams that require consistent wear debris analysis in a space-efficient setup. This laboratory ferrography system supports the separation and assessment of wear particles and contaminant particles, making it suitable for routine oil analysis and on-site troubleshooting applications.\u003c\/p\u003e\n\u003cp\u003eDesigned for oil condition monitoring programs, this ferrograph enhances particle separation prior to microscopy, imaging, and interpretation. The gravity-driven thistle-tube mechanism eliminates pump-related flow disturbances during sample preparation, helping ensure repeatable ferrogram quality and consistent analytical results across multiple tests.\u003cbr\u003e\u003c\/p\u003e\n\u003ch3\u003eLaboratory Ferrograph – QualiFG™ Lab Applications\u003c\/h3\u003e\n\u003cp\u003e\u003cstrong\u003eMachine system wear monitoring:\u003c\/strong\u003e\u003cbr\u003eQualiFG™ Lab is suitable for trend-based condition monitoring, where ferrogram analysis helps verify whether increasing debris levels indicate early-stage machine degradation. The results support reliability programs and root-cause investigations when routine oil analysis detects abnormal wear signatures.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eLubricant condition and debris evaluation:\u003c\/strong\u003e\u003cbr\u003eThis ferrograph can be used to determine whether particles present in lubricants are associated with break-in wear, normal operating wear, or abnormal mechanical stress. It helps laboratories and maintenance teams assess equipment risk even when standard oil properties remain within expected ranges.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eGearbox and bearing wear analysis:\u003c\/strong\u003e\u003cbr\u003eThe system is well-suited for examining ferrous wear in gearboxes and evaluating residue in bearing and gearbox lubricants. It assists in identifying abrasive, fatigue, and sliding wear patterns linked to gears, bearings, and other lubricated assemblies.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eTransportation, power, steel, and marine systems:\u003c\/strong\u003e\u003cbr\u003eApplications extend across railway equipment, steel plant machinery, generator sets, and marine or naval transmission systems. These sectors benefit from ferrographic evaluation because particle shape and morphology often reveal early wear conditions and failure modes more effectively than particle concentration data alone.\u003c\/p\u003e\n\u003ch3\u003eStandards\u003c\/h3\u003e\n\u003cp\u003e\u003cstrong\u003eASTM D7690\u003c\/strong\u003e\u003cbr\u003eStandard test method for microscopic characterization of wear particles on ferrograms prepared from in-service lubricants. It supports detailed particle identification to assess wear condition and contamination behavior.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eASTM D7684\u003c\/strong\u003e\u003cbr\u003eGuideline for the classification and reporting of particles observed through microscopic analysis. It helps ensure consistent interpretation and structured reporting in lubricant and machinery condition monitoring programs.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eSH\/T 0573-1993\u003c\/strong\u003e\u003cbr\u003eAnalytical ferrography standard widely applied in oil analysis laboratories for evaluating wear particles in lubricants. It provides a framework for particle separation, observation, and assessment of machine wear conditions.\u003c\/p\u003e\n\u003ch3\u003eLaboratory Ferrograph – QualiFG™ Lab Key Features\u003c\/h3\u003e\n\u003cp\u003e\u003cstrong\u003eGravity-driven thistle-tube sample induction:\u003c\/strong\u003e\u003cbr\u003eQualiFG™ Lab uses a manual thistle-tube gravity-fed flow system that promotes stable particle deposition. This approach helps preserve delicate wear particles by avoiding mechanical stress commonly associated with pump-based systems.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eBroad wear-particle inspection range:\u003c\/strong\u003e\u003cbr\u003eThe system supports analysis of particles ranging from 0 to 800 μm, enabling evaluation of both fine wear debris and larger abnormal particles associated with advanced machine wear conditions.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eHigh-gradient magnetic separation:\u003c\/strong\u003e\u003cbr\u003eAn optimized permanent magnet assembly generates a strong magnetic field gradient, assisting in the orderly alignment of ferromagnetic particles on the ferrogram and minimizing particle overlap.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eControlled sample flow:\u003c\/strong\u003e\u003cbr\u003eA regulated flow rate of approximately 0.4 mL\/min ensures consistent sample deposition, supporting repeatable ferrogram preparation across multiple analyses.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eLow sample volume requirement:\u003c\/strong\u003e\u003cbr\u003eEach test requires only 2–3 mL of oil, making the system efficient in sample usage while still producing diagnostically useful ferrograms.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAutomatic cleaning with adjustable speed:\u003c\/strong\u003e\u003cbr\u003eBuilt-in automatic cleaning functionality with adjustable speed settings simplifies routine maintenance and helps maintain consistent performance between test cycles.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eReference ferrogram support:\u003c\/strong\u003e\u003cbr\u003eThe system allows comparison against reference ferrograms, assisting in identifying wear patterns, wear location, and likely failure mechanisms during repeated or trending analyses.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eLow solvent demand and no external compressed gas:\u003c\/strong\u003e\u003cbr\u003eThe design minimizes solvent usage and operates without the need for external compressed air or gas, supporting a simpler and more streamlined laboratory setup.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eOne-click rotating thimble design:\u003c\/strong\u003e\u003cbr\u003eA quick-change rotating thimble or glass thistle-tube mechanism improves handling efficiency during setup, cleaning, and component replacement.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePortable, bench-friendly format:\u003c\/strong\u003e\u003cbr\u003eQualiFG™ Lab features a compact footprint suitable for laboratory benches and can also be used in field-based troubleshooting scenarios where portable ferrography capability is required.\u003c\/p\u003e\n\u003ch3\u003eTheory and Method\u003c\/h3\u003e\n\u003cp\u003eA ferrograph produces a ferrogram by passing a diluted lubricating oil sample across a substrate placed within a magnetic field. Ferromagnetic wear particles are attracted and deposited in an organized pattern based on their magnetic response and particle size, while non-ferrous debris and contaminants are also captured for microscopic evaluation. The resulting ferrogram enables detailed assessment of particle size distribution, morphology, concentration, and probable wear mechanisms within the machine system.\u003c\/p\u003e\n\u003cp\u003eQualiFG™ Lab applies a manual thistle-tube induction system with gravity-assisted capillary flow to guide the sample across the substrate, replacing pump-based transport methods. This approach supports gentle handling of wear particles during deposition, helping maintain their structural integrity.\u003c\/p\u003e\n\u003cp\u003eFollowing deposition, the ferrogram is rinsed and dried before microscopic examination. Analysis can be carried out using transmission light, reflected light, polarized light, and red-green illumination techniques. Optional ferrogram heating further enhances contrast and particle visibility, assisting analysts in more accurately distinguishing particle types and identifying the origin and nature of wear debris.\u003c\/p\u003e\n\u003ch2\u003eLaboratory Ferrograph – QualiFG™ Lab Technical Specification\u003c\/h2\u003e\n\u003ctable class=\"table\" border=\"1\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eQualiFG™ Lab\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eProduct Type\u003c\/td\u003e\n\u003ctd\u003eLaboratory Ferrograph\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eParticle Inspection Range\u003c\/td\u003e\n\u003ctd\u003e0–800 μm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSample Induction Method\u003c\/td\u003e\n\u003ctd\u003eManual thistle-tube, gravity-driven capillary flow\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSample Injection Flow Rate\u003c\/td\u003e\n\u003ctd\u003e0.4 mL\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOil Sample per Analysis\u003c\/td\u003e\n\u003ctd\u003e2–3 mL\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMagnetic Flux Density\u003c\/td\u003e\n\u003ctd\u003e1.8 T\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMagnetic Field Gradient\u003c\/td\u003e\n\u003ctd\u003e\u0026gt; 0.5 T\/cm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCleaning Method\u003c\/td\u003e\n\u003ctd\u003eAutomatic cleaning, schedulable\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCleaning Speed\u003c\/td\u003e\n\u003ctd\u003eAdjustable\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFerrogram Size\u003c\/td\u003e\n\u003ctd\u003e60 × 24 × 0.17 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDisplay\u003c\/td\u003e\n\u003ctd\u003e3.5-inch TFT\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDimensions (L × W × H)\u003c\/td\u003e\n\u003ctd\u003e340 × 300 × 430 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWeight\u003c\/td\u003e\n\u003ctd\u003e9.6 kg\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOperating Temperature\u003c\/td\u003e\n\u003ctd\u003e18–35°C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eVoltage\u003c\/td\u003e\n\u003ctd\u003eAC 220 V ±10%, 50 Hz\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOptional Voltage\u003c\/td\u003e\n\u003ctd\u003e110 V available\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eReferenced Standards\u003c\/td\u003e\n\u003ctd\u003eASTM D7690, ASTM D7684\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e","brand":"Qualitest USA LC","offers":[{"title":"Default Title","offer_id":52175675654455,"sku":null,"price":100.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0786\/1859\/1543\/files\/laboratory-ferrograph2104001013.webp?v=1779357432"},{"product_id":"direct-reading-ferrograph","title":"Direct Reading Ferrograph","description":"\u003ch2\u003eDirect Reading Ferrograph – QualiFG™ DRF\u003c\/h2\u003e\n\u003cp\u003eQualiFG™ DRF Direct Reading Ferrograph is a quantitative wear debris analysis system designed for fast screening of ferromagnetic particles in used lubricants. It delivers wear severity results within minutes by combining magnetic-gradient particle separation with optical measurement. This enables maintenance and reliability teams to quickly identify abnormal wear patterns and determine whether advanced analysis such as detailed ferrography or microscopy is required.\u003c\/p\u003e\n\u003cp\u003eDesigned for continuous condition monitoring, QualiFG™ DRF supports analysis of oils, hydraulic fluids, coolants, and fuel systems. The system features automated sample injection, controlled deposition of wear debris, and numeric output that supports trend-based monitoring rather than relying on single-point visual inspection. This makes it highly effective for tracking equipment health over time and detecting early-stage wear development.\u003c\/p\u003e\n\u003cp\u003eQualiFG™ DRF is well-suited for laboratories and reliability programs that need a fast frontline screening solution before proceeding to in-depth particle morphology evaluation. It is widely used for machinery wear monitoring, lubricant condition assessment, gearbox wear evaluation, and analysis of ferromagnetic debris in bearing and transmission systems.\u003c\/p\u003e\n\u003ch2\u003eDirect Reading Ferrograph – QualiFG™ DRF Applications\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eMachine system wear monitoring:\u003c\/strong\u003e\u003cbr\u003eQualiFG™ DRF supports trend-based condition monitoring by establishing a baseline and tracking variations in wear intensity over time. This enables earlier identification of abnormal operating behavior and supports timely decisions related to inspection intervals, filtration performance, and maintenance scheduling.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eLubricating oil evaluation:\u003c\/strong\u003e\u003cbr\u003eThis Direct Reading Ferrograph provides fast quantitative assessment of lubricating oils used in machinery following oil replacement, maintenance activity, or changes in operating conditions. Its numeric output allows rapid screening of samples without requiring full microscopic examination for routine evaluations.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eGearbox ferromagnetic wear evaluation:\u003c\/strong\u003e\u003cbr\u003eQualiFG™ DRF is effective for screening gearbox wear, where increasing levels of ferromagnetic debris may indicate gear tooth damage, bearing degradation, or excessive abrasive activity. A noticeable rise in measured values can serve as an early indicator to proceed with detailed analytical ferrography or microscopy.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eResidual assessment of bearing and gearbox oils:\u003c\/strong\u003e\u003cbr\u003eThe system also supports post-maintenance verification by evaluating whether ferromagnetic residue is decreasing or stabilizing after corrective actions. This helps confirm whether maintenance or repair work has successfully reduced active wear within the system.\u003c\/p\u003e\n\u003ch2\u003eStandards\u003c\/h2\u003e\n\u003cp\u003eDirect Reading Ferrography is typically applied as part of structured condition monitoring and wear debris analysis programs. The following international standards are commonly referenced to support program design, reporting consistency, and follow-up analytical evaluation:\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eISO 17359\u003c\/strong\u003e\u003cbr\u003eProvides general guidelines for establishing a condition monitoring program, including the use of tribology-based parameters and contamination monitoring methods to assess machinery health.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eASTM D7690\u003c\/strong\u003e\u003cbr\u003eDefines practices for the microscopic examination and characterization of particles on ferrograms using analytical ferrography. It is commonly used as a follow-up method when Direct Reading Ferrograph results indicate abnormal wear activity.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eASTM D7684\u003c\/strong\u003e\u003cbr\u003eOffers guidance for the classification and reporting of particulate debris using microscopy, helping ensure consistent terminology, structured interpretation, and standardized reporting of wear particle observations.\u003c\/p\u003e\n\u003ch2\u003eDirect Reading Ferrograph – QualiFG™ DRF Key Features\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eFast quantitative wear screening:\u003c\/strong\u003e\u003cbr\u003eQualiFG™ DRF delivers a rapid quantitative assessment of ferromagnetic wear debris in used lubricants, providing quick insight into equipment condition for routine monitoring and screening purposes.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAutomatic analysis sequence:\u003c\/strong\u003e\u003cbr\u003eAfter sample introduction, the system runs an automated analysis cycle that reduces manual handling and supports efficient laboratory workflows with consistent operation.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eRapid cycle time:\u003c\/strong\u003e\u003cbr\u003eEach test is typically completed in under 10 minutes, making this Direct Reading Ferrograph well suited for high-throughput screening and fast exception-based wear detection.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eMagnetic-gradient design for stable deposition:\u003c\/strong\u003e\u003cbr\u003eThe system uses magnetic-gradient separation to ensure controlled particle deposition, supporting stable readings and improved repeatability. It features a maximum magnetic field gradient greater than 5.0 T\/cm and a maximum magnetic flux density exceeding 1.5 T.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAdjustable positioning for consistent measurement:\u003c\/strong\u003e\u003cbr\u003eAn adjustable positioning mechanism allows control of the oil-sample inlet distance relative to the sensor, helping maintain consistent sampling conditions and improving run-to-run measurement reliability.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePortable, bench-friendly design:\u003c\/strong\u003e\u003cbr\u003eThe compact and portable configuration allows use in both laboratory and field environments. This flexibility supports onsite condition monitoring and reliability inspections.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eLow-power, interference-resistant operation:\u003c\/strong\u003e\u003cbr\u003eThe system is designed with low power consumption and enhanced resistance to electromagnetic interference, ensuring stable performance in industrial operating environments.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eConnectivity for data handling:\u003c\/strong\u003e\u003cbr\u003eQualiFG™ DRF supports USB and RJ45 interfaces for data transfer and integration into monitoring workflows. It also includes a Windows-based operating environment for data review, analysis, and export.\u003c\/p\u003e\n\u003ch2\u003eTheory and Method\u003c\/h2\u003e\n\u003cp\u003eThis type of Ferrograph operates by magnetically separating ferromagnetic wear particles from a lubricant sample and measuring the intensity of particle deposition at defined points along the deposit path using optical detection. The resulting signal is converted into quantitative values that reflect wear particle concentration and trend severity, making Direct Reading Ferrography an effective screening approach for detecting abnormal wear conditions.\u003c\/p\u003e\n\u003cp\u003eQualiFG™ DRF automates the sample injection process to ensure each test follows a consistent preparation sequence. As an automatic direct-reading system, it deposits ferromagnetic particles within a controlled magnetic field and translates deposition intensity into numerical indicators for wear trend evaluation.\u003c\/p\u003e\n\u003cp\u003eIn practical use, this system functions primarily as a trend-monitoring tool. Results gain greater significance when evaluated against historical data from the same machine and lubricant type. Sudden or sustained increases in readings are typically used as triggers for further diagnostic techniques, including analytical ferrography and particle microscopy.\u003c\/p\u003e\n\u003ch2\u003eDirect Reading Ferrograph – QualiFG™ DRF Technical Specification\u003c\/h2\u003e\n\u003ctable class=\"table\" border=\"1\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eQualiFG™ DRF\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eProduct Type\u003c\/td\u003e\n\u003ctd\u003eDirect Reading Ferrograph \/ Ferrograph\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSingle Sampling Volume\u003c\/td\u003e\n\u003ctd\u003e1 mL\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSingle Analysis Time\u003c\/td\u003e\n\u003ctd\u003eLess than 10 minutes\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDisplay\u003c\/td\u003e\n\u003ctd\u003eHigh-sensitivity touch screen; 7-inch touch display\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eUSB Interface\u003c\/td\u003e\n\u003ctd\u003e4 USB interfaces listed\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eNetwork Connection\u003c\/td\u003e\n\u003ctd\u003eRJ45\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOperating System\u003c\/td\u003e\n\u003ctd\u003eWindows 7\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCleaning Agent\u003c\/td\u003e\n\u003ctd\u003eTetrachloroethylene\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMaximum Magnetic Field Gradient\u003c\/td\u003e\n\u003ctd\u003e\u0026gt; 5.0 T\/cm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMaximum Magnetic Flux Density\u003c\/td\u003e\n\u003ctd\u003e\u0026gt; 1.5 T\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTest Resolution\u003c\/td\u003e\n\u003ctd\u003e0.1\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eInjection Method\u003c\/td\u003e\n\u003ctd\u003eAutomatic injection\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePower Supply\u003c\/td\u003e\n\u003ctd\u003e220 VAC ±10%, 50 Hz\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOptional Voltage\u003c\/td\u003e\n\u003ctd\u003e110 V available\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eAdapter\u003c\/td\u003e\n\u003ctd\u003e12 VDC, 5 A power adapter\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eReferenced Standards\u003c\/td\u003e\n\u003ctd\u003eISO 17359, ASTM D7690, ASTM D7684\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e","brand":"Qualitest USA LC","offers":[{"title":"Default Title","offer_id":52175949136183,"sku":null,"price":100.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0786\/1859\/1543\/files\/direct-reading-ferrograph2113509707.webp?v=1779361101"},{"product_id":"ferrograph-microscope","title":"Ferrograph Microscope","description":"\u003ch2\u003eFerrograph Microscope – QualiFG™ Micro\u003c\/h2\u003e\n\u003cp\u003eQualiFG™ Micro Ferrograph Microscope is a dedicated inspection system designed for ferrogram analysis, wear debris identification, and image-based documentation in oil analysis workflows. It is a metallographic-grade microscope built specifically for brightfield and darkfield ferrogram evaluation, supporting detailed particle morphology studies and structured reporting after sample preparation.\u003c\/p\u003e\n\u003cp\u003eThe system is based on an infinity optical design with a magnification range from 50X to 1000X, allowing analysts to quickly scan larger wear particles and then shift to high-magnification inspection for fine debris characterization. It supports both reflected and transmitted illumination, enabling clear evaluation of metallic, translucent, and non-metallic particles under varying light conditions.\u003c\/p\u003e\n\u003cp\u003eQualiFG™ Micro is suited for laboratories that require a dedicated ferrography-focused optical platform instead of a general-purpose microscope. It also includes support for digital imaging functions such as camera integration, image capture, annotation, measurement tools, image stitching, extended depth of field, and automated report generation, making it effective for routine diagnostics and traceable wear debris records.\u003c\/p\u003e\n\u003ch2\u003eFerrograph Microscope – QualiFG™ Micro Applications\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eWear debris identification for predictive maintenance:\u003c\/strong\u003e\u003cbr\u003eQualiFG™ Micro is designed for ferrogram-based wear particle identification in predictive maintenance programs. It enables detailed evaluation of particle size, shape, reflectivity, color, and surface morphology to help distinguish rubbing wear, cutting wear, fatigue wear, corrosion, and contamination-related trends.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eHydraulic and lubricating oil condition monitoring:\u003c\/strong\u003e\u003cbr\u003eThis Ferrograph microscope is suitable for routine ferrogram inspection of lubricating and hydraulic oils used in gearboxes, turbines, compressors, engines, pumps, and industrial hydraulic systems. It supports oil condition monitoring workflows where wear-debris analysis is a key part of equipment health assessment.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eFailure investigation and maintenance planning:\u003c\/strong\u003e\u003cbr\u003eQualiFG™ Micro is well suited for failure analysis and maintenance planning activities. It helps document debris characteristics and compare findings with historical reference data, supporting root-cause investigation and reducing the risk of unplanned equipment stoppages.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eStandardized laboratory reporting:\u003c\/strong\u003e\u003cbr\u003eThe platform enables consistent and repeatable reporting through digital image capture, measurement tools, annotation features, Excel data export, and Word-based report templates. This makes it valuable for laboratories that require structured ferrogram documentation and clear communication of analysis results.\u003c\/p\u003e\n\u003ch2\u003eStandards Compliance – QualiFG™ Micro\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eASTM D7690 – Analytical ferrography for microscopic particle characterization\u003c\/strong\u003e\u003cbr\u003eSupports microscopic evaluation of wear particles obtained from in-service lubricants using analytical ferrography. This standard is widely applied for ferrogram preparation and detailed particle identification through microscopy, helping classify wear mechanisms and contamination sources.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eASTM D7684 – Particle classification and reporting guide\u003c\/strong\u003e\u003cbr\u003eProvides a structured approach for microscopic characterization and classification of particulate debris in lubricants. It helps ensure consistent terminology, repeatable interpretation, and standardized reporting of wear debris findings across oil analysis workflows.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eISO 14830 (series) – Condition monitoring and diagnostics guidance\u003c\/strong\u003e\u003cbr\u003eCovers tribology-based condition monitoring principles, including lubricant sampling and analysis methodologies. This framework supports structured maintenance strategies by aligning oil analysis practices with broader machinery health monitoring systems.\u003c\/p\u003e\n\u003ch2\u003eFerrograph Microscope – QualiFG™ Micro Key Features\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eInfinite optical system with wide magnification range\u003c\/strong\u003e\u003cbr\u003eQualiFG™ Micro is built on an infinity-corrected optical system with a total magnification range from 50X to 1000X. This allows smooth transition between rapid ferrogram scanning and high-detail particle inspection within a single workflow.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eWide-field eyepieces for efficient scanning\u003c\/strong\u003e\u003cbr\u003eThe system is equipped with EW10X\/22 eyepieces offering a 22 mm field of view. This wider viewing area improves visibility across the ferrogram surface and supports faster initial screening of wear debris.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eBrightfield and darkfield metallographic objectives\u003c\/strong\u003e\u003cbr\u003eThe microscope includes metallographic objectives optimized for both brightfield and darkfield observation, enabling contrast switching without altering the workflow. Objective options include 5X, 10X, 20X, 50X, and 100X dry lenses, supporting both overview inspection and fine particle evaluation.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eReflected and transmitted illumination system\u003c\/strong\u003e\u003cbr\u003eQualiFG™ Micro integrates reflected and transmitted illumination using 24V\/100W halogen light sources with Köhler illumination. This dual-light setup improves visibility of metallic particles, translucent materials, and non-metallic contaminants under different optical conditions.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eQuick upper and lower light switching\u003c\/strong\u003e\u003cbr\u003eFast switching between upper and lower illumination sources allows efficient comparison of particle appearance under reflected versus transmitted lighting, improving interpretation speed during analysis.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePrecision focusing with stable XY stage\u003c\/strong\u003e\u003cbr\u003eThe system features a high-precision focusing mechanism and a mechanical XY stage with removable slide and glass components, designed for controlled movement during ferrogram inspection.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eFerrogram-compatible specimen handling\u003c\/strong\u003e\u003cbr\u003eSupports specimen heights up to 50 mm, making it suitable for standard ferrogram slides and commonly used fixtures in wear-debris analysis workflows.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eOptional digital imaging and reporting workflow\u003c\/strong\u003e\u003cbr\u003eQualiFG™ Micro supports an optional high-resolution camera system with analysis software for image capture, annotation, measurement, stitching, extended depth of field, Excel export, and Word-based reporting. This enhances documentation quality and supports standardized ferrography reporting in laboratory environments.\u003c\/p\u003e\n\u003ch2\u003eTheory and Method – QualiFG™ Micro\u003c\/h2\u003e\n\u003cp\u003eA Ferrograph microscope is used after ferrogram preparation, where wear particles are separated from an oil sample through magnetic and flow-based processes and deposited onto a slide. Once the ferrogram is formed, microscopic inspection is performed to study particle morphology, size, distribution, surface texture, and optical response. These observations help link visible debris characteristics to underlying wear mechanisms and overall machine condition.\u003c\/p\u003e\n\u003cp\u003eQualiFG™ Micro combines brightfield and darkfield metallographic objectives with both reflected and transmitted illumination. This dual-contrast approach enables detailed examination of highly reflective metallic particles, translucent debris, and non-metallic contaminants under varying lighting conditions, improving clarity when analyzing complex or mixed particle populations on a single ferrogram.\u003c\/p\u003e\n\u003cp\u003eThe system also integrates digital documentation capabilities. Acquired images can be measured, annotated, stitched, enhanced using extended depth-of-field tools, and exported into Excel or Word-based report formats. This supports structured reporting and transforms ferrogram observations into consistent, traceable laboratory records for condition monitoring and wear analysis workflows.\u003c\/p\u003e\n\u003ch2\u003eFerrograph Microscope – QualiFG™ Micro Technical Specification\u003c\/h2\u003e\n\u003ctable class=\"table\" border=\"1\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eQualiFG™ Micro\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eProduct Type\u003c\/td\u003e\n\u003ctd\u003eFerrograph Microscope \/ Ferrograph Microscope\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOptical System\u003c\/td\u003e\n\u003ctd\u003eInfinite optical system\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTotal Magnification\u003c\/td\u003e\n\u003ctd\u003e50X–1000X\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eEyepiece\u003c\/td\u003e\n\u003ctd\u003eEW10X\/22\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eField of View\u003c\/td\u003e\n\u003ctd\u003e22 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMaximum Specimen Height\u003c\/td\u003e\n\u003ctd\u003e50 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd rowspan=\"5\"\u003eObjectives (BF\/DF shared)\u003c\/td\u003e\n\u003ctd\u003e5X\/0.12, WD 12 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e10X\/0.25, WD 10.0 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e20X\/0.40, WD 4.30 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e50X\/0.75, WD 0.32 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e100X\/0.80 dry, WD 2 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eReflected Illumination\u003c\/td\u003e\n\u003ctd\u003e24V\/100W halogen, Köhler illumination, adjustable brightness, blue\/green\/yellow filters\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTransmitted Illumination\u003c\/td\u003e\n\u003ctd\u003e24V\/100W halogen, Köhler illumination, blue filter\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eBF\/DF Switching\u003c\/td\u003e\n\u003ctd\u003eBuilt-in lever switching\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCondenser\u003c\/td\u003e\n\u003ctd\u003eNA 0.9\/0.25 with blue filter\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eNosepiece\u003c\/td\u003e\n\u003ctd\u003e5-position, inward facing, DIC slot\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMechanical Stage Size\u003c\/td\u003e\n\u003ctd\u003e186 × 138 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMechanical Stage Travel\u003c\/td\u003e\n\u003ctd\u003e74 × 50 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOptional Camera\u003c\/td\u003e\n\u003ctd\u003e1\/2.3\" color CCD, up to 16 MP, USB 3.0\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSoftware Functions\u003c\/td\u003e\n\u003ctd\u003eCapture, annotation, measurement, Excel export, stitching, EFI, Word-template reports\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e","brand":"Qualitest USA LC","offers":[{"title":"Default Title","offer_id":52175962505527,"sku":null,"price":100.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0786\/1859\/1543\/files\/ferrograph-microscope1302986824.webp?v=1779361350"},{"product_id":"ferrograph-analysis-software","title":"Ferrograph Analysis Software","description":"\u003ch2\u003eFerrograph Analysis Software – QualiFG™ FAS\u003c\/h2\u003e\n\u003cp\u003eQualiFG™ FAS is an advanced ferrograph analysis software platform designed to streamline image capture, wear-particle detection, and ferrogram evaluation within a unified workflow. It provides a connected environment for laboratories working with dual-analysis ferrographs, dual-rotary systems, and thistle-tube ferrograph setups, with seamless microscope-camera integration, automated imaging, and structured report generation.\u003c\/p\u003e\n\u003cp\u003eBuilt for modern oil analysis laboratories, QualiFG™ FAS enhances consistency in wear-debris interpretation across different operators while significantly improving reporting speed in microscopy-based ferrography. The system integrates deep-learning–driven particle recognition models trained on extensive industrial used-oil image datasets, enabling reliable classification and analysis of complex wear patterns. Its scalable architecture also supports customization for laboratory reporting standards and data management systems.\u003c\/p\u003e\n\u003cp\u003eIdeal for condition-monitoring programs, reliability engineering teams, and oil analysis facilities, QualiFG™ FAS provides a standardized approach to capturing, classifying, and documenting wear particles from ferrograms. It supports more structured diagnostics, improved data consistency, and efficient analysis workflows for better machinery health insights.\u003c\/p\u003e\n\u003ch2\u003eFerrograph Analysis Software – QualiFG™ FAS Applications\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eUsed-oil condition monitoring programs:\u003c\/strong\u003e\u003cbr\u003eQualiFG™ FAS supports routine ferrography workflows for wear trend evaluation and early detection of abnormal wear conditions. It helps analysts differentiate normal wear patterns from emerging faults through consistent image-based review of ferrograms.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eWear-mode identification and maintenance decisions:\u003c\/strong\u003e\u003cbr\u003eThe software assists in identifying key wear mechanisms such as cutting, sliding, fatigue, and oxide formation, along with other particle classifications. This supports more informed interpretation of debris morphology and helps link observed wear particles with probable machine condition and maintenance planning.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eStandardized reporting for QC and reliability teams:\u003c\/strong\u003e\u003cbr\u003eQualiFG™ FAS includes structured reporting and data management tools designed to improve repeatability in documentation, simplify result comparison, and support clear communication of ferrography findings across quality control and reliability teams.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eMulti-instrument ferrograph laboratories:\u003c\/strong\u003e\u003cbr\u003eThe platform is designed for laboratories operating multiple ferrograph systems. It supports integration with dual-analysis ferrographs, dual-rotary ferrographs, and thistle-tube ferrograph setups, enabling a coordinated and efficient ferrograph analysis workflow across instruments.\u003c\/p\u003e\n\u003ch2\u003eStandards\u003c\/h2\u003e\n\u003cp\u003eASTM D7690 – Defines the methodology for microscopic examination and characterization of wear and contaminant particles deposited on ferrogram surfaces, supporting consistent interpretation in ferrography-based analysis workflows.\u003c\/p\u003e\n\u003cp\u003eASTM D7684 – Provides standardized terminology and descriptive guidance for particle morphology, supporting clear and consistent classification of wear debris in microscopic particle identification and analysis processes.\u003c\/p\u003e\n\u003ch2\u003eFerrograph Analysis Software – QualiFG™ FAS Key Features\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eThree-in-one workflow:\u003c\/strong\u003e\u003cbr\u003eQualiFG™ FAS integrates image capture, wear-particle detection, and ferrogram analysis within a single environment. This unified workflow reduces the need to switch between separate tools during routine ferrography review.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eReal-time microscope image acquisition:\u003c\/strong\u003e\u003cbr\u003eThe software supports live image capture through compatible high-resolution microscope camera systems. It provides stable imaging performance with accurate color rendering to support detailed particle evaluation and documentation.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eDeep-learning wear-particle recognition:\u003c\/strong\u003e\u003cbr\u003eIts recognition engine is trained on extensive industrial used-oil image datasets, improving adaptability across varied ferrogram samples and supporting reliable particle classification under different operating conditions.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eWide recognition range:\u003c\/strong\u003e\u003cbr\u003eQualiFG™ FAS supports wear-particle detection across a size range of 0 to 1200 μm, covering the majority of particle scales encountered in standard ferrography and oil condition monitoring applications.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eTwelve particle categories:\u003c\/strong\u003e\u003cbr\u003eThe system classifies particles into 12 defined categories, including normal wear, fatigue wear, cutting wear, severe sliding wear, spherical particles, copper particles, and oxide particles, supporting structured interpretation of wear mechanisms.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eReporting and data interaction tools:\u003c\/strong\u003e\u003cbr\u003eBuilt-in reporting functions enable standardized documentation, efficient data handling, and simplified sharing of analysis results across laboratory and reliability teams.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eExpandable and customizable architecture:\u003c\/strong\u003e\u003cbr\u003eThe platform is designed with a flexible structure that supports customization based on laboratory requirements and integration into broader laboratory information management and condition monitoring systems.\u003c\/p\u003e\n\u003ch2\u003eTheory and Method\u003c\/h2\u003e\n\u003cp\u003eA ferrograph analysis workflow begins once a prepared ferrogram is positioned under a microscope for evaluation. QualiFG™ FAS captures high-resolution images through a compatible microscope camera, then processes these images using an intelligent recognition engine to classify wear particles. The analyzed data is subsequently organized into a structured reporting layer for review, documentation, and export.\u003c\/p\u003e\n\u003cp\u003eThe recognition system is based on a deep-learning model trained on extensive datasets containing tens of thousands of wear-particle images derived from industrial lubricating-oil samples. This training approach improves classification stability across varying sample conditions and supports more consistent interpretation of particle features in practical ferrography applications.\u003c\/p\u003e\n\u003cp\u003eOverall, the process delivers a unified image-analysis workflow for ferrography, where image acquisition, particle recognition, and reporting are integrated into a single continuous system, reducing reliance on separate manual analysis stages.\u003c\/p\u003e\n\u003ch2\u003eFerrograph Analysis Software – QualiFG™ FAS Technical Specification\u003c\/h2\u003e\n\u003ctable class=\"table\" border=\"1\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eQualiFG™ FAS\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eProduct Type\u003c\/td\u003e\n\u003ctd\u003eFerrograph Analysis Software\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePrimary Workflow\u003c\/td\u003e\n\u003ctd\u003eImage acquisition, wear-particle recognition, wear analysis\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCompatible Ferrograph Platforms\u003c\/td\u003e\n\u003ctd\u003eDual-analysis ferrograph, dual-rotary ferrograph, thistle-tube ferrograph\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eReferenced Standards\u003c\/td\u003e\n\u003ctd\u003eASTM D7690, ASTM D7684\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDesign Reference\u003c\/td\u003e\n\u003ctd\u003eSH\/T 0573\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eRecommended Computer\u003c\/td\u003e\n\u003ctd\u003e10th Gen Intel Core i5-10500, 8 GB RAM or higher\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eExample Camera\u003c\/td\u003e\n\u003ctd\u003eE3ISPM2000KPA\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCompatible Transmission Line\u003c\/td\u003e\n\u003ctd\u003eE301195 UL AWM Style 2725\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMicroscope Calibration Ruler\u003c\/td\u003e\n\u003ctd\u003e1 DIV = 0.01 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWear-Particle Recognition Range\u003c\/td\u003e\n\u003ctd\u003e0–1200 μm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eAcquisition Type\u003c\/td\u003e\n\u003ctd\u003eReal-time acquisition\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eImage Resolution\u003c\/td\u003e\n\u003ctd\u003e5480 × 3648 \/ 2736 × 1824\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eRecognition Categories\u003c\/td\u003e\n\u003ctd\u003e12 types\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e","brand":"Qualitest USA LC","offers":[{"title":"Default Title","offer_id":52175980986679,"sku":null,"price":100.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0786\/1859\/1543\/files\/ferrograph-analysis-software268943189.webp?v=1779361618"},{"product_id":"portable-ferrograph-analyzer","title":"Portable Ferrograph Analyzer","description":"\u003ch2\u003ePortable Ferrograph Analyzer – QualiFG™ Port\u003c\/h2\u003e\n\u003cp\u003eThe Portable Ferrograph Analyzer QualiFG™ Port is a compact, field-ready ferrograph system engineered for rapid assessment of ferromagnetic wear debris in lubricating oil. It integrates electromagnetic particle capture with advanced image-recognition capabilities, enabling on-device wear particle imaging, classification of wear patterns, and generation of maintenance-oriented reports within a unified workflow.\u003c\/p\u003e\n\u003cp\u003eDesigned for reliability and condition monitoring teams, this portable solution supports fast screening directly at the asset location, eliminating the delay associated with full laboratory ferrography procedures. The system supports automated sample injection, automated cleaning cycles, trend monitoring, early-stage fault alerts, and report generation, all within a rugged portable enclosure suitable for onsite operation.\u003c\/p\u003e\n\u003cp\u003eQualiFG™ Port is well-suited for field inspections, route-based oil analysis, and rapid condition evaluation tasks where immediate wear debris insights are critical. It helps maintenance teams identify developing issues earlier, supporting informed decisions before equipment degradation progresses into serious failure conditions.\u003c\/p\u003e\n\u003ch2\u003ePortable Ferrograph Analyzer – QualiFG™ Port Applications\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eField screening for rotating equipment:\u003c\/strong\u003e\u003cbr\u003eQualiFG™ Port is well-suited for rapid on-site evaluation of ferromagnetic wear debris in gearboxes, bearings, hydraulic units, and circulating oil systems. Its short analysis cycle allows maintenance teams to quickly determine whether equipment is operating normally or showing early signs of abnormal wear that require further inspection.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eTrend monitoring and early warning:\u003c\/strong\u003e\u003cbr\u003eThis Ferrograph analyzer supports condition-based maintenance through historical data review, wear trend tracking, and particle concentration analysis. It enables operators to observe gradual changes in machine health, making it valuable for maintenance strategies focused on long-term performance patterns rather than single-point results.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eWear-type classification for maintenance decisions:\u003c\/strong\u003e\u003cbr\u003eQualiFG™ Port categorizes ferromagnetic wear particles into key types, including abrasive wear particles, adhesive wear particles, sliding wear particles, and cutting wear particles. This classification enhances diagnostic clarity, helping maintenance teams interpret wear behavior more effectively and prioritize corrective actions.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eReporting and maintenance documentation:\u003c\/strong\u003e\u003cbr\u003eThe system is designed to support structured reporting needs across maintenance teams. It offers data review, export functions, wear condition evaluation, and maintenance guidance outputs, making it easier to maintain consistent inspection records across multiple sites and operational teams.\u003c\/p\u003e\n\u003ch2\u003eStandards\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eASTM D7690\u003c\/strong\u003e – Provides guidance for the microscopic characterization of wear and contaminant particles deposited on ferrograms. It is commonly referenced in ferrogram microscopy workflows for consistent particle evaluation and analysis practices.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eASTM D7684\u003c\/strong\u003e – Establishes terminology and classification guidance for microscopic particle identification programs. It supports standardized description of wear particles, helping ensure consistent reporting and interpretation across oil analysis and condition monitoring systems.\u003c\/p\u003e\n\u003ch2\u003ePortable Ferrograph Analyzer – QualiFG™ Port Key Features\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003ePortable field-ready design:\u003c\/strong\u003e\u003cbr\u003eQualiFG™ Port features a compact, lightweight structure designed for onsite condition monitoring. Its form factor supports field-based screening, making it suitable for inspections outside traditional laboratory environments.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eElectromagnetic adsorption and image recognition:\u003c\/strong\u003e\u003cbr\u003eThe system integrates electromagnetic particle capture with image-recognition technology to detect ferromagnetic wear debris in lubricating oil. This combined approach forms the core mechanism for particle detection and analysis.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eHigh-definition optical imaging:\u003c\/strong\u003e\u003cbr\u003eEquipped with 6× optical magnification and a 5 MP CMOS industrial camera (2592 × 1944 resolution), the system delivers detailed wear particle imaging. This level of clarity supports automated classification and structured reporting.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eReflective LED illumination:\u003c\/strong\u003e\u003cbr\u003eAn LED reflective lighting system enhances visibility of particle surface texture and coloration during imaging, improving consistency in wear particle evaluation.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAdjustable magnetic field control:\u003c\/strong\u003e\u003cbr\u003eThe magnetic field intensity can be adjusted across 256 levels, allowing flexible configuration for varying sample conditions and wear debris concentrations.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAutomatic sample injection and cleaning:\u003c\/strong\u003e\u003cbr\u003eThe instrument includes automated sample injection and cleaning functions. Cleaning performance can be monitored through the software, with configurable sampling and cleaning durations for operational control.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eFour wear-type outputs:\u003c\/strong\u003e\u003cbr\u003eQualiFG™ Port categorizes wear particles into four groups: abrasive wear particles, adhesive wear particles, sliding wear particles, and cutting wear particles. This supports clearer interpretation of wear conditions beyond basic detection.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAutomated reporting and trend analysis:\u003c\/strong\u003e\u003cbr\u003eThe software provides historical data review, trend analysis, wear particle statistics, and automated report generation with condition evaluation and maintenance guidance. This helps standardize documentation for condition monitoring programs.\u003c\/p\u003e\n\u003ch2\u003eTheory and Method\u003c\/h2\u003e\n\u003cp\u003eA Ferrograph screening system of this type operates by capturing ferromagnetic wear particles from a lubricating oil sample and analyzing them through optical imaging combined with software-based recognition. In QualiFG™ Port, electromagnetic adsorption draws ferromagnetic particles onto the inner surface of the detection cell, where they are arranged for optical inspection and digital analysis.\u003c\/p\u003e\n\u003cp\u003eOnce deposited, the particles are recorded by the optical imaging system, and the resulting images are processed using image-recognition techniques to assess particle size, shape, and wear characteristics. QualiFG™ Port applies a neural-network-based analysis approach to support real-time evaluation of particle morphology and dimensional features, enabling automated interpretation and structured reporting from the same dataset.\u003c\/p\u003e\n\u003cp\u003eThis approach is designed for rapid wear screening rather than full laboratory ferrogram microscopy. In practical use, it functions as an early-warning and trend-monitoring tool, helping maintenance teams identify abnormal wear patterns and determine when more detailed oil analysis or maintenance action is required.\u003c\/p\u003e\n\u003ch2\u003ePortable Ferrograph Analyzer – QualiFG™ Port Technical Specification\u003c\/h2\u003e\n\u003ctable class=\"table\" border=\"1\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eQualiFG™ Port\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eProduct Type\u003c\/td\u003e\n\u003ctd\u003ePortable Ferrograph Analyzer \/ Ferrograph\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDetection Principle\u003c\/td\u003e\n\u003ctd\u003eElectromagnetic adsorption + image recognition\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDetection Target\u003c\/td\u003e\n\u003ctd\u003eFerromagnetic particles in lubricating oil\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDetection Range\u003c\/td\u003e\n\u003ctd\u003e5–500 μm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOptical Magnification\u003c\/td\u003e\n\u003ctd\u003e6×\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCamera\u003c\/td\u003e\n\u003ctd\u003e5 MP CMOS industrial camera\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCamera Resolution\u003c\/td\u003e\n\u003ctd\u003e2592 × 1944\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eLight Source\u003c\/td\u003e\n\u003ctd\u003eLED reflective light source\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWear Type Output\u003c\/td\u003e\n\u003ctd\u003eNormal abrasive, adhesive wear, sliding wear, cutting wear\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutput Indicators\u003c\/td\u003e\n\u003ctd\u003eTotal wear amount, large\/small particle counts, equivalent circle radius, major axis dimension, wear evaluation\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDetection Duration\u003c\/td\u003e\n\u003ctd\u003eLess than 1 minute\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDisplay\u003c\/td\u003e\n\u003ctd\u003e12.1-inch, 1280 × 800 color LCD touchscreen\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCPU\u003c\/td\u003e\n\u003ctd\u003e8-core 64-bit processor; 4 Cortex-A76 + 4 Cortex-A55\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eGPU\u003c\/td\u003e\n\u003ctd\u003eARM Mali-G610\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eNPU\u003c\/td\u003e\n\u003ctd\u003eUp to 6 TOPS\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMemory\u003c\/td\u003e\n\u003ctd\u003e16 GB RAM\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eStorage\u003c\/td\u003e\n\u003ctd\u003e256 GB eMMC\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePorts\u003c\/td\u003e\n\u003ctd\u003eUSB \/ RJ45\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWorking Temperature\u003c\/td\u003e\n\u003ctd\u003e-20°C to 60°C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePower\u003c\/td\u003e\n\u003ctd\u003eDC 24 V or power adapter\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMaximum Power\u003c\/td\u003e\n\u003ctd\u003eLess than 100 W\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMaterials\u003c\/td\u003e\n\u003ctd\u003ePP + aluminum alloy\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWeight\u003c\/td\u003e\n\u003ctd\u003e10 ± 0.2 kg\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e","brand":"Qualitest USA LC","offers":[{"title":"Default Title","offer_id":52175999795511,"sku":null,"price":100.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0786\/1859\/1543\/files\/portable-ferrograph-analyzer973772449.webp?v=1779361903"}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0786\/1859\/1543\/collections\/ferrograph1616777809.webp?v=1779355823","url":"https:\/\/qualitest.us\/ar\/collections\/ferrograph.oembed","provider":"Qualitest USA LC","version":"1.0","type":"link"}